Material Selection For Thermoplastic Parts

As new applications are developed and plastics replace traditional materials in a widening spectrum of existing applications, the potential personal injury, property damage, financial and legal consequences of failure can be high. However, nearly half of plastics failure can be traced back to the original specification and selection of the material. This book gives engineers the data they need to make an informed decision about the materials they use in their products, imparting a thorough knowledge of the advantages and disadvantages of the various materials to choose from. The data also suggests other candidate materials which the reader may not have originally considered. More than 30,000 thermoplastics grades are grouped into circa. 300 subfamilies, within which over 20 properties are assessed. The abundance or scarcity of a material and its cost are also often important deciding factors. In this book, an economical overview of the plastics industry helps clarify the actual consumption and costs of thermoplastics including bioplastic, and the relationship of cost vs. performance is also examined for each thermoplastic subfamily. Immediate and long-term common properties are reviewed, including mechanical behavior, impact, thermal properties, and many more. Environmental considerations are also covered, including ease of recycling and sustainability. Helps engineers to implement a systematic approach to material selection in their work Includes more than 300 subfamilies of thermoplastic, and a wide range of properties including chemical resistance, thermal degradation, creep and UV resistance Evaluates cost/performance relations and environmental considerations

Thermoplastic Material Selection: A Practical Guide presents current information on how proper material selection is a critical component of any manufactured product. The text is a practical guide to a difficult process, giving the reader a fundamental grounding in thermoplastic materials and providing the tools they need to save time, money, and frustration. The book provides an overview of the most commonly used thermoplastic materials, including discussions of the different chemical families, plastics categories, and material grades - and the implications of these differences on the material selection process. It provides fresh insights on the traditional methods of material selection based on performance and cost, and also discusses the use of non-traditional methods based on subjective evaluation. Subsequent sections include references on tools that can be used to conduct further exploration, how to accurately select the most suitable material, writing an effective material specification, and working with material suppliers and distributors. Presents current information on how proper thermoplastics material selection is a critical component of any manufactured product A practical guide to a difficult process, giving the reader a fundamental grounding in thermoplastics material selection and providing the tools they need to save time, money, and frustration Delivers insights on the traditional methods of material selection based on performance and cost, and introduces nontraditional methods based on size, form, appearance, and feel

Thermoplastics and Thermoplastic Composites, Third Edition bridges the technology and business aspects of thermoplastics, providing a guide designed to help engineers working in real-world industrial settings. The author explores the criteria for material selection, provides a detailed guide to each family of thermoplastics, and explains the various processing options for each material type. More than 30 families of thermoplastics are described with information on their advantages and drawbacks, special grades, prices, transformation processes, applications, thermal behavior, technological properties (tenacity, friction, dimensional stability), durability (ageing, creep, fatigue), chemical and fire behavior, electrical properties, and joining possibilities. In this third edition, standards and costs have been updated for all materials, and more information on topics such as bioplastics, 3D printing and recycling have been added. In addition, an entirely new chapter on the concept of ‘Industry 4.0’ has been added, with guidance and suggestions on the incorporation of virtualization, connectivity, and automation into the plastics engineering process to reduce materials and processing failure. Includes detailed case studies that illustrate best practices across a wide range of applications and industry sectors Presents a new chapter on the ‘Industry 4.0’ concept Suggests software solutions to assist with design, decision-making and management, along with other forms of automation

This book bridges the technology and business aspects of thermoplastics, providing a guide designed for engineers working in real-world industrial settings. The author explores the criteria for material selection, provides a detailed guide to each family of thermoplastics, and also explains the various processing options for each material type. More than 30 families of thermoplastics are described with information on their advantages and drawbacks, special grades, prices, transformation processes, applications, thermal behaviour, technological properties (tenacity, friction, dimensional stability), durability (ageing, creep, fatigue), chemical and fire behaviour, electrical properties, and joining possibilities. Biron explores the technological properties and economics of the major thermoplastics and reinforced thermoplastics, such as polyethylene, and emerging polymers such as polybenzimidazole, Thermoplastic Elastomers (TPEs) and bioplastics. In the second edition, a new section 'plastics solutions for practical problems' provides over 25 case studies illustrating a wide range of design and production challenges across the spectrum of thermoplastics, from metal and glass replacement solutions, to fire retardant plastics and antimicrobials. In addition, Biron provides major new material on bioplastics and wood plastic composites (WPCs), and fully updated data throughout. Combining materials data, information on processing techniques, and economic aspects (pricing), Biron provides a unique end-to-end approach to the selection and use of materials in the plastics industry and related sectors Includes a new section of case studies, illustrating best practice across a wide range of applications and industry sectors New material on bioplastics and sustainable composites

This book bridges the technology and business aspects of thermosets, providing a practical guide designed for engineers working in real-world industrial settings. The author explores the criteria for material selection, provides information on material properties for each family of thermosets, and discusses the various processing options for each material type. He explains advantages and disadvantages of using thermosets and composites in comparison to competing materials and assesses cost aspects, enabling the reader to balance out technical and economic constraints when choosing a thermoset and processing technology for a given application. This second edition contains a new section on composites solutions for practical problems, gathering information on trends contributing to the breakthrough of composites in various sectors. Other new sections on specific crosslinking processes, processing trends, machinery and equipment manufacturers, applications, bio-sourced thermosets and natural fibers, and recycling of thermosets and composites are included. Case studies are provided, illustrating many design and production challenges. Furthermore, new market data and information about health and safety will be added. All data is fully updated throughout, with pricing in USD and EUR, and both ASTM (North American) and European standards. Thermosets and Thermoset Composites, Second Edition is the only book that gives in-depth coverage of a wide range of subject matters and markets, yet in brevity and concision in a single volume, avoiding the need of consulting a series of other specialized books. By providing the knowledge necessary for selecting a fabrication process, thermoset material and methods for determining the all important cost of thermoset parts this new edition is an invaluable decision-making aid and reference work for practitioners in a field with growing importance. Combining materials data, information on processing techniques, and economic aspects, Biron provides a unique end-to-end approach to the selection and use of materials in the plastics industry and related sectors New material on bio-sourced thermosets, natural fibers, and recycling of thermosets Concise and easy-to-use source of information and decision-making aid

Today engineers, designers, buyers and all those who have to work with plastics face a dilemma. There has been a proliferation of test methods by which plastic properties are measured. The property data measured by these test methods are not identical and sometimes have large differences. How are engineers, designers, buyers going to decide the type and resin grade and their property data? Which are the valid test methods? The right plastic property data are the difference between success and failure of a design, thus making the property selection process critical. For the first time this book provides a simple and efficient approach to a highly complex and time consuming task. There are over 26,000 different grades of polymers and millions of parts and applications, further adding to the difficulty of the selection process. Selection of Polymeric Materials steers engineers and designers onto the right path to selecting the appropriate values for each plastic property. A large amount of property information has been provided to teach and assist the plastic part designer and others in selecting the right resin and properties for an application. Various standards including ASTM, ISO, UL, and British Specifications have been discussed to help the readers in making sound decisions. • A simple and efficient approach to a highly complex and time consuming task. • Allows engineers to select from various standards including ASTM, ISO, UL, and British Specification. • Presents information on properties such as tensile strength, melt temperature, continuous service temperature, moisture exposure, specific gravity and flammability ratings. • Tried and true values narrow myriad choices down quickly for readers.

Helps the individual without formal training in plastic materials through the maze of materials selection to his final goal. Those with a basic knowledge of this area will benefit from the more practical aspects of the guide.