Material Selection For Thermoplastic Parts

As new applications are developed and plastics replace traditional materials in a widening spectrum of existing applications, the potential personal injury, property damage, financial and legal consequences of failure can be high. However, nearly half of plastics failure can be traced back to the original specification and selection of the material. This book gives engineers the data they need to make an informed decision about the materials they use in their products, imparting a thorough knowledge of the advantages and disadvantages of the various materials to choose from. The data also suggests other candidate materials which the reader may not have originally considered. More than 30,000 thermoplastics grades are grouped into circa. 300 subfamilies, within which over 20 properties are assessed. The abundance or scarcity of a material and its cost are also often important deciding factors. In this book, an economical overview of the plastics industry helps clarify the actual consumption and costs of thermoplastics including bioplastic, and the relationship of cost vs. performance is also examined for each thermoplastic subfamily. Immediate and long-term common properties are reviewed, including mechanical behavior, impact, thermal properties, and many more. Environmental considerations are also covered, including ease of recycling and sustainability. Helps engineers to implement a systematic approach to material selection in their work Includes more than 300 subfamilies of thermoplastic, and a wide range of properties including chemical resistance, thermal degradation, creep and UV resistance Evaluates cost/performance relations and environmental considerations

Thermoplastic Material Selection: A Practical Guide presents current information on how proper material selection is a critical component of any manufactured product. The text is a practical guide to a difficult process, giving the reader a fundamental grounding in thermoplastic materials and providing the tools they need to save time, money, and frustration. The book provides an overview of the most commonly used thermoplastic materials, including discussions of the different chemical families, plastics categories, and material grades - and the implications of these differences on the material selection process. It provides fresh insights on the traditional methods of material selection based on performance and cost, and also discusses the use of non-traditional methods based on subjective evaluation. Subsequent sections include references on tools that can be used to conduct further exploration, how to accurately select the most suitable material, writing an effective material specification, and working with material suppliers and distributors. Presents current information on how proper thermoplastics material selection is a critical component of any manufactured product A practical guide to a difficult process, giving the reader a fundamental grounding in thermoplastics material selection and providing the tools they need to save time, money, and frustration Delivers insights on the traditional methods of material selection based on performance and cost, and introduces nontraditional methods based on size, form, appearance, and feel

Thermoplastics and Thermoplastic Composites, Third Edition bridges the technology and business aspects of thermoplastics, providing a guide designed to help engineers working in real-world industrial settings. The author explores the criteria for material selection, provides a detailed guide to each family of thermoplastics, and explains the various processing options for each material type. More than 30 families of thermoplastics are described with information on their advantages and drawbacks, special grades, prices, transformation processes, applications, thermal behavior, technological properties (tenacity, friction, dimensional stability), durability (ageing, creep, fatigue), chemical and fire behavior, electrical properties, and joining possibilities. In this third edition, standards and costs have been updated for all materials, and more information on topics such as bioplastics, 3D printing and recycling have been added. In addition, an entirely new chapter on the concept of ‘Industry 4.0’ has been added, with guidance and suggestions on the incorporation of virtualization, connectivity, and automation into the plastics engineering process to reduce materials and processing failure. Includes detailed case studies that illustrate best practices across a wide range of applications and industry sectors Presents a new chapter on the ‘Industry 4.0’ concept Suggests software solutions to assist with design, decision-making and management, along with other forms of automation

This book bridges the technology and business aspects of thermoplastics, providing a guide designed for engineers working in real-world industrial settings. The author explores the criteria for material selection, provides a detailed guide to each family of thermoplastics, and also explains the various processing options for each material type. More than 30 families of thermoplastics are described with information on their advantages and drawbacks, special grades, prices, transformation processes, applications, thermal behaviour, technological properties (tenacity, friction, dimensional stability), durability (ageing, creep, fatigue), chemical and fire behaviour, electrical properties, and joining possibilities. Biron explores the technological properties and economics of the major thermoplastics and reinforced thermoplastics, such as polyethylene, and emerging polymers such as polybenzimidazole, Thermoplastic Elastomers (TPEs) and bioplastics. In the second edition, a new section 'plastics solutions for practical problems' provides over 25 case studies illustrating a wide range of design and production challenges across the spectrum of thermoplastics, from metal and glass replacement solutions, to fire retardant plastics and antimicrobials. In addition, Biron provides major new material on bioplastics and wood plastic composites (WPCs), and fully updated data throughout. Combining materials data, information on processing techniques, and economic aspects (pricing), Biron provides a unique end-to-end approach to the selection and use of materials in the plastics industry and related sectors Includes a new section of case studies, illustrating best practice across a wide range of applications and industry sectors New material on bioplastics and sustainable composites

Helps the individual without formal training in plastic materials through the maze of materials selection to his final goal. Those with a basic knowledge of this area will benefit from the more practical aspects of the guide.

Designing Successful Products with Plastics: Fundamentals of Plastic Part Design provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. The book shows how integrating four key choices—materials, processes, tooling and design—in every design decision allows the designer to fully vet and optimize the design. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This approach will bridge the gap between the industrial designer, tasked with the ‘big picture’ product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. Bridges the gap between the industrial designer working on product design and use, and the part designer working on detailed part design for manufacture Enables designers to establish a solid foundation for new product development on the ‘four pillars’ of the process: materials, processes, tooling, and design Provides a hierarchy and roadmap through creative product design and implementation, so engineers can translate a product from creative concept through to realization and commercialization

The selection and application of engineered materials is an integrated process that requires an understanding of the interaction between materials properties, manufacturing characteristics, design considerations, and the total life cycle of the product. This reference book on engineering plastics provides practical and comprehensive coverage on how the performance of plastics is characterized during design, property testing, and failure analysis. The fundamental structure and properties of plastics are reviewed for general reference, and detailed articles describe the important design factors, properties, and failure mechanisms of plastics. The effects of composition, processing, and structure are detailed in articles on the physical, chemical, thermal, and mechanical properties. Other articles cover failure mechanisms such as: crazing and fracture; impact loading; fatigue failure; wear failures, moisture related failure; organic chemical related failure; photolytic degradation; and microbial degradation. Characterization of plastics in failure analysis is described with additional articles on analysis of structure, surface analysis, and fractography.