Maximizing Machinery Uptime

The authors use their decades of experience and draw upon real-world examples to demonstrate that the application of their techniques provides a basis for equipment management, uptime maximization, and reduced maintenance costs. The text explores reliability assessment techniques such as Failure Mode, Effect Analysis, and Fault Tree Analysis of commonly encountered rotating machinery. These are all highly effective techniques that the engineer can apply to maximize uptime and thereby maximize production and profitability. *Provides the tools to drastically improve machinery productivity and performance *Bridges the gap between the theory of "reliability engineering" and the practical day-to-day measures that lead to machinery uptime *Authoritative reference for maximizing the uptime of process equipment

Understanding why and how failures occur is critical to failure prevention, because even the slightest breakdown can lead to catastrophic loss of life and asset as well as widespread pollution. This book helps anyone involved with machinery reliability, whether in the design of new plants or the maintenance and operation of existing ones, to understand why process equipment fails and thereby prevent similar failures.

Machinery Component Maintenance and Repair, Fourth Edition, Volume three in the Practical Machinery Managment for Process Plants series provides the latest research and industry approaches in easy to understand, bite-sized chunks. Extending the life of existing machinery is the name of the game in the process industries, and this classic text is still the best, most practical and comprehensive source for doing just that. This updated edition is completely revised and updated throughout, especially in sections regarding Maintenance Organization and Control for Multi-Plant Corporations, Repair and Maintenance of Rotating Equipment Components, and Protecting Machinery Parts Against Loss of Surface. Describes step-by-step procedures to guide readers through a best practices approach to machinery maintenance Helps readers optimize their maintenance plan to reduce downtime in plants and extend the service life of machinery Provides a wealth of practical technical data and advice on crucial subjects, such as machinery alignment and maintenance programming

The authors describe a risk-based approach to commissioning and start-up of process machinery. Techniques are provided to quantify the safety risks and risks associated with machinery failure and estimated impact on start-up schedules. Examples of defining and quantifying the risks, based on the extent of the commissioning effort as a function of criticality of the machinery are offered. Also included are numerous, directly applicable checklists.

Petrochemical Machinery Insights is a priceless collection of solutions and advice from Heinz Bloch on a broad range of equipment management themes, from wear to warranty issues, organizational problems and oil mist lubrication, and professional growth and pre-purchase of machinery. The author draws on his industry experience to hone in on important problems that do not get addressed in other books, providing actionable details that engineers can use. Mechanical, reliability, and process engineers will find this book the next best thing to having Heinz Bloch on speed dial. Focuses on pieces of hard-won experience from the industry that are rarely included in other books Presents not just a guide to technical problems, but also to crucial themes in management and organization Includes an informal and honest style, making author Heinz Bloch's 40 years of experience accessible to a broad audience of readers Contains a uniting theme that successful asset management requires the separation of application and implementation details

Fluid movers are extensively used in the process industries. New machines are specified, designed, manufactured and installed in a way that ensures their safety and reliability. Existing machines may be upgraded or retrofitted during maintenance or repair. This book describes how improved components and better lubricant application provisions, among other experience-based measures, can safely extend operating life and increase profitability.

Understanding Process Equipment for Operators and Engineers explains how process equipment functions. As problems often arise in plants that must be solved by unit engineers, this book offers successful solutions and methods for their implementation. The concepts explained are based on Norm Lieberman’s personal, hands-on experience. Like you, Norm attended a university and was exposed to technical seminars which did not always provide the needed solutions. In this text, you will learn the functioning of a variety of equipment types, including Fired Heater Draft, Centrifugal Pump Head, Distillation Tray Efficiency, Vacuum Jets, Recip Compressors, Steam Turbines, Thermosyphon Circulation Reboilers and Air Cooler. Includes methods and procedures on how to make field measurements Outlines fire heater principles and operation and how they develop draft Describes distillation column operation and methods to increase their efficiency Includes computer modeling and provides use case examples