Metalworking Fluids

This revised and expanded Third Edition contains 21 chapters summarizing the latest thinking on various technologies relating to metalworking fluid development, laboratory evaluation, metallurgy, industrial application, fluid maintenance, recycling, waste treatment, health, government regulations, and cost/benefit analysis. All chapters of this uniquely comprehensive reference have been thoroughly updated, and two new chapters on rolling of metal flat sheets and nanoparticle lubricants in metalworking have been added. This must-have book for anyone in the field of metalworking includes new information on chemistries of the most common types of metalworking fluids, advances in recycling of metalworking fluids, and the latest government regulations, including EPA standards, the Globally Harmonized System being implemented for safety data sheets, and REACH legislation in Europe.

Metal working fluids (MWFs) provide important functions such as lubrication and cooling in the machining of metals. This book reviews the issues surrounding the use of fluids for cutting and grinding throughout the metal working process, from selection and testing to disposal. The book opens with chapters considering the mechanism and action, selection and delivery of MWFs to the machining zone before moving onto discuss the many issues surrounding MWFs during machining such as selection of the proper MWF, environmental concerns, supply methods, circulation and monitoring. The final chapters discuss the maintenance, replacement and disposal of MWFs. With its distinguished editors and international team of expert contributors, Metalworking fluids (MWFs) for cutting and grinding is an invaluable reference tool for engineers and organizations using metal cutting/machining in the manufacturing process as well as machine designers/manufacturers and machining fluid/chemical suppliers. Chapters consider the mechanism and action, selection and delivery of MWFs to the machining zone Environmental concerns, supply methods, circulation and monitoring are also discussed Written by distinguished editors and international team of expert contributors

This work provides concise introductory material on metallurgy for the novice, presenting up-to-date information on metalworking fluid technology. Its history, formulation, application, maintenance, testing and governmental regulation are detailed, and a trouble-shooting section is included on the causes of, and cures for, common industrial problems related to metalworking fluids.

This revised and expanded Third Edition contains 21 chapters summarizing the latest thinking on various technologies relating to metalworking fluid development, laboratory evaluation, metallurgy, industrial application, fluid maintenance, recycling, waste treatment, health, government regulations, and cost/benefit analysis. All chapters of this uniquely comprehensive reference have been thoroughly updated, and two new chapters on rolling of metal flat sheets and nanoparticle lubricants in metalworking have been added. This must-have book for anyone in the field of metalworking includes new information on chemistries of the most common types of metalworking fluids, advances in recycling of metalworking fluids, and the latest government regulations, including EPA standards, the Globally Harmonized System being implemented for safety data sheets, and REACH legislation in Europe.

Highlighting the major economic and industrial changes in the lubrication industry since the first edition, Synthetics, Mineral Oils, and Bio-Based Lubricants: Chemistry and Technology, Third Edition highlights the major economic and industrial changes in the lubrication industry and outlines the state of the art in each major lubricant application area. Chapters cover the use of lubricant fluids, growth or decline of market areas and applications, potential new applications, production capacities, and regulatory issues, including biodegradability, toxicity, and food production equipment lubrication. The highly-anticipated third edition features new and updated chapters including those on automatic and continuously variable transmission fluids, fluids for food-grade applications, oil-soluble polyalkylene glycols, functional bio-based lubricant base stocks, farnesene-derived polyolefins, estolides, bio-based lubricants from soybean oil, and trends in construction equipment lubrication. Features include: Contains an index of terms, acronyms, and analytical testing methods. Presents the latest conventions for describing upgraded mineral oil base fluids. Considers all the major lubrication areas: engine oils, industrial lubricants, food-grade applications, greases, and space-age applications Includes individual chapters on lubricant applications—such as environmentally friendly, disk drive, and magnetizable fluids—for major market areas around the globe. In a single, unique volume, Synthetics, Mineral Oils, and Bio-Based Lubricants: Chemistry and Technology, Third Edition offers property and performance information of fluids, theoretical and practical background to their current applications, and strong indicators for global market trends that will influence the industry for years to come.

The use of metalworking fluids benefits nearly every type of manufacturing process, from preventing rust to reducing dust particles and mechanical friction. Metalworking Fluids, Second Edition reintroduces the current state of the art in metalworking fluid technology and its applications. More than a decade since the well-received and widely acclaimed publication of the first edition, new and original contributors-including formulators, physicians, college professors, fluids users, industry consultants, and suppliers of both chemicals and equipment-update every chapter, adding fresh topics and addressing the latest trends in their field. Novel topics include evaluating mist levels, microbial and corrosion control, and innovative waste treatments that remove organic contaminants at a lower cost. The book presents new considerations on the health effects of exposure, safety issues, and regulations affecting both manufacture and use of metalworking fluids. It also publishes real-world costs and benefits of metalworking fluids from the perspective of an end-user, available for the first time in the literature. Co-published with the Society of Tribologists and Lubrication Engineers, Metalworking Fluids, Second Edition is a timely and modern guide to best practices for using metalworking fluids across a wide range of manufacturing and industrial applications, achieving improved productivity and part quality while reducing manufacturing costs and environmental impact.