Nondestructive Characterization Of Materials Ii

The possibility of nondestructively characterizing the microstruc ture, morphology or mechanical properties of materials is certainly a fascinating subject. In principle, such techniques can be used at all stages of a material's life - from the early stages of processing, to the end of a structural component's useful life. Interest in the subject thus arises not only from a purely scientific point of view but is also strongly motivated by economic pressures to improve productivity and quality in manufacturing, to insure the reliability and extend the life of existing structures. The present volume represents the edited papers presented at the Second International Symposium on the Nondestructive Characterization of Materials, held in Montreal, Canada, July 21-23, 1986. The Proceedings are divided into eight sections, which reflect the multidisciplinary nature of characterizing materials nondestructively: Polymers and Composites, Ceramics and Powder Metallurgy, Metals, Layered Structures/Adhesive Bonds/Welding, Degradation/Aging, Texture/ Anisotropy, Stress, and New Techniques. Invited papers by R. Hadcock of Grumman Aircraft Systems, R. Cannon of Rutgers University, H. Yada of Nippon Steel and R. Bridenbaugh of Alcoa review respectively the processing of polymer matrix composites, ceramics, steel and aluminum, emphasizing the need for material property sensors to improve process and quality control. Two other invited papers, one by A. Wedgwood of Harwell and the other by P. Holler of the IzFP in Saarbrucken review state of the art techniques to characterize particulate matter and metals respectively.

The possibility of nondestructively characterizing the microstruc ture, morphology or mechanical properties of materials is certainly a fascinating subject. In principle, such techniques can be used at all stages of a material's life - from the early stages of processing, to the end of a structural component's useful life. Interest in the subject thus arises not only from a purely scientific point of view but is also strongly motivated by economic pressures to improve productivity and quality in manufacturing, to insure the reliability and extend the life of existing structures. The present volume represents the edited papers presented at the Second International Symposium on the Nondestructive Characterization of Materials, held in Montreal, Canada, July 21-23, 1986. The Proceedings are divided into eight sections, which reflect the multidisciplinary nature of characterizing materials nondestructively: Polymers and Composites, Ceramics and Powder Metallurgy, Metals, Layered Structures/Adhesive Bonds/Welding, Degradation/Aging, Texture/ Anisotropy, Stress, and New Techniques. Invited papers by R. Hadcock of Grumman Aircraft Systems, R. Cannon of Rutgers University, H. Yada of Nippon Steel and R. Bridenbaugh of Alcoa review respectively the processing of polymer matrix composites, ceramics, steel and aluminum, emphasizing the need for material property sensors to improve process and quality control. Two other invited papers, one by A. Wedgwood of Harwell and the other by P. Holler of the IzFP in Saarbrucken review state of the art techniques to characterize particulate matter and metals respectively.

Traditionally the vast majority of materials characterization techniques have been destructive, e. g. , chemical compositional analysis, metallographic determination of microstructure, tensile test measurement of mechanical properties, etc. Also, traditionally, nondestructive techniques have been used almost exclusively for the detection of macroscopic defects, mostly cracks, in structures and devices which have already been constructed and have already been in service for an extended period of time. Following these conventional nondestructive tests, it has been common practice to use somewhat arbitrary accept-reject criteria to decide whether or not the structure or device should be removed from service. The present unfavorable status of a large segment of industry, coupled with the desire to keep structures in service well past their original design life, dramatically show that our traditional approaches must be drastically modified if we are to be able to meet future needs. The role of nondestructive characterization of materials is changing and will continue to change dramatically. It has become increasingly evident that it is both practical and cost effective to expand the role of nondestructive evaluation to include all aspects of materials' production and application and to introduce it much earlier in the manufacturing cycle. In fact, the recovery of a large portion of industry from severe economic problems is dependent, in part, on the successful implementation of this expanded role.

Materials Characterization Using Nondestructive Evaluation (NDE) Methods discusses NDT methods and how they are highly desirable for both long-term monitoring and short-term assessment of materials, providing crucial early warning that the fatigue life of a material has elapsed, thus helping to prevent service failures. Materials Characterization Using Nondestructive Evaluation (NDE) Methods gives an overview of established and new NDT techniques for the characterization of materials, with a focus on materials used in the automotive, aerospace, power plants, and infrastructure construction industries. Each chapter focuses on a different NDT technique and indicates the potential of the method by selected examples of applications. Methods covered include scanning and transmission electron microscopy, X-ray microtomography and diffraction, ultrasonic, electromagnetic, microwave, and hybrid techniques. The authors review both the determination of microstructure properties, including phase content and grain size, and the determination of mechanical properties, such as hardness, toughness, yield strength, texture, and residual stress. Gives an overview of established and new NDT techniques, including scanning and transmission electron microscopy, X-ray microtomography and diffraction, ultrasonic, electromagnetic, microwave, and hybrid techniques Reviews the determination of microstructural and mechanical properties Focuses on materials used in the automotive, aerospace, power plants, and infrastructure construction industries Serves as a highly desirable resource for both long-term monitoring and short-term assessment of materials

There is a great deal of interest in extending nondestructive technologies beyond the location and identification of cracks and voids. Specifically there is growing interest in the application of nondestructive evaluation (NOEl to the measurement of physical and mechanical properties of materials. The measurement of materials properties is often referred to as materials characterization; thus nondestructive techniques applied to characterization become nondestructive characterization (NDCl. There are a number of meetings, proceedings and journals focused upon nondestructive technologies and the detection and identification of cracks and voids. However, the series of symposia, of which these proceedings represent the fourth, are the only meetings uniquely focused upon nondestructive characterization. Moreover, these symposia are especially concerned with stimulating communication between the materials, mechanical and manufacturing engineer and the NDE technology oriented engineer and scientist. These symposia recognize that it is the welding of these areas of expertise that is necessary for practical development and application of NDC technology to measurements of components for in service life time and sensor technology for intelligent processing of materials. These proceedings are from the fourth international symposia and are edited by c.o. Ruud, J. F. Bussiere and R.E. Green, Jr. . The dates, places, etc of the symposia held to date area as follows: Symposia on Nondestructive Methods for TITLE: Material Property Determination DATES: April 6-8, 1983 PLACE: Hershey, PA, USA CHAIRPERSONS: C.O. Ruud and R.E. Green, Jr.

Engineering structures for reliable function and safety have to be designed such that operational mechanical loads are compensated for by stresses in the components bearable by the materials used. Vhat is "bearable"? First of all it depends on the properties of the chosen materials as well as on several other parameters, e.g. temperature, corrosivity of the environment, elapsed or remaining serviceable life, unexpected deterioration of materials, whatever the source and nature of such deterioration may be: defects, loss of strength, embrittlement, wastage, etc. DEFECTS and PROPERTIES of materials currently determine loadability. Therefore in addition to nondestructive testing for defects there is also a need for nondestructive testing of properties. The third type of information to be supplied by nondestructive measurement pertains to STRESS STATES under OPERATIONAL LOADS, i.e. LOAD-INDUCED plus RESIDUAL STRESSES. Residual stresses normally cannot be calculated; they have to be measured nondestructively; well-approved elastomechanical finite element codes are available and used for calculating load-induced stresses; for redundancy and reliability, engineers, however, need procedures and instrumentation for experimental checks.

The papers published in these proceedings represent the latest developments in the nondestructive characterization of materials and were presented at the Eleventh International Symposium on Nondestructive Characterization of Materials held in June 2002, in Berlin, Germany.