Plastics Extrusion Technology Handbook

Offering complete and in-depth data and information on plastics extrusion, this practical handbook presents the technology of the subject rather than the theory. Presents an overview of extrusion technology as applied to the operation of extrusion systems and the design of tooling and equipment for use in the process. Provides basic technical information on the behavior of polymer and plastics materials in the extrusion process. Contains tool descriptions that provide a basis for the analysis of existing product lines as examples for the design of new systems. Includes illustrations of and background material on control systems for the extruder and extrusion process.

This comprehensive handbook provides a simplified, practical and innovative approach to understanding the design and manufacture of plastic products. It will expand the reader's understanding of plastics technology by defining and focusing on past, current, and future technical trends. The content is presented so that both technical and nontechnical readers can understand the interrelationships of materials to processes. Different plastic products are examined and their related critical factors are shown, from meeting performance requirements in different environments, to reducing costs and targeting for zero defects. Examples used include small to large, and simple to complex shapes. Information is included on static properties (tensile, flexural), dynamic properties (creep, fatigue, impact) and physical and chemical properties. Extensive reference sources and useful data and physical and chemical constants are also provided. Volume 2 offers detailed coverage of most major plastics processing techniques, including injection molding, extrusion, blow molding, and thermoforming.

The second edition of Extrusion is designed to aid operators, engineers, and managers in extrusion processing in quickly answering practical day-to-day questions. The first part of the book provides the fundamental principles, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. The next section covers advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. The final part provides applications case studies in key areas for engineers such as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. This practical guide to extrusion brings together both equipment and materials processing aspects. It covers basic and advanced topics, for reference and training, in thermoplastics processing in the extruder. Detailed reference data are provided on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. A practical guide to the selection, design and optimization of extrusion processes and equipment Designed to improve production efficiency and product quality Focuses on practical fault analysis and troubleshooting techniques

Worldwide, extrusion lines successfully process more plastics into prod ucts than other processes by consuming at least 36 wt% of all plastics. They continue to find practical solutions for new products and/ or prob lems to meet new product performances. This book, with its practical industry reviews, is a unique handbook (the first of its kind) that covers over a thousand of the potential combina tions of basic variables or problems with solutions that can occur from up-stream to down-stream equipment. Guidelines are provided for maxi mizing processing efficiency and operating at the lowest possible cost. It has been prepared with an awareness that its usefulness will depend greatly upon its simplicity and provision of essential information. It should be useful to: 0) those already extruding and desiring to obtain additional information for their line and/ or prOVide a means of reviewing other lines that can provide their line with operating improvements; (2) those processing or extruding plastics for the first time; (3) those consider ing going into another extrusion process; (4) those desiring additional information about employing the design of various products more effi ciently, with respect to both performance and cost; (5) those contemplat ing entering the business of extrusion; (6) those in new venture groups, materials development, and/ or market development; (7) those in disci plines such as nonplastics manufacturers, engineers, designers, quality control, financial, and management; and (8) those requiring a textbook on extrusion in trade schools and high schools or colleges.

Now updated, this industry standard provides information on the aspects and processes of extrusion technology, including design, construction, and operation of extrusion lines. Well-known experts in various fields of extrusion have contributed to this book. As a reference book it will undoubtedly prove a considerable benfit to engineers involved with the extrusion process. “The presentation of this book is excellent and the quantity of information is immense.” Applied Mechanics Review “... this book belongs on the bookshelf of every engineer, operations supervisor and maintenance manager. It is also invaluable for plastic engineering students at all levels.” Polymer News “ ... on a value for money basis it is outstanding.” Plastics & Rubber Weekly