Pressure Vessels Field Manual

The majority of the cost-savings for any oil production facility is the prevention of failure in the production equipment such as pressure vessels. Money lost through lost production far outweighs expenses associated with maintenance and proper operation. However, many new engineers lack the necessary skills to effectively find and troubleshoot operating problems while experienced engineers lack knowledge of the latest codes and standards. The fifth book in the Field Manual Series, the Pressure Vessel Operations Field Manual provides new and experienced engineers with the latest tools to alter, repair and re-rate pressure vessels using ASME, NBIC and API 510 codes and standards. Step-by-step procedure on how to design, perform in-shop and in-field inspections and repairs, perform alterations and re-rate a pressure vessel How to select the appropriate vessel specifications, evaluate associated reports and determine allowable stresses Calculations for stresses in pressure vessels Select the appropriate materials of construction for a pressure vessel Design pressure vessels using the ASME Code Section VIII, Division 1 and 2 to best fit the circumstance

Written from the practitioner's perspective, this book is designed as a companion for engineers who are working in the field and faced with various problems related to pressure vessels and stacks, such as: modification, retrofitting existing pressure vessels or stacks to either enhance process capability, lift, move or replace damaged equipment. This makes the book a valuable guide for new engineers who need to develop a feel for these types of operations or more experienced engineers who wish to acquire more useful tips, this handy manual provides the readers with rules of thumbs and tips to mitigate or remediate problems which can occur on a daily bases. Because of their size, complexity, or hazardous contents, pressure vessels and stacks require the highest level of expertise in determining their fitness for service after these operations. Care must be taken in installation / removal of the vessel to avoid damage to the shell. Damage to the shell can result in catastrophic failure and possible injury to personnel. The book will cover topics such as: lifting and tailing devices; an overview of rigging equipment; safety consideration; inspection and repair tips; methods to avoid dynamic resonance in pressure vessels and stacks; wind loads and how to apply them for various applications and assessment guidelines for column internals, tables and pressure vessel calculations, and code formulas. The examples in the book are actual field applications based on 40+ years of experience from various parts of the world and are written from a view to enhance field operations. In many parts of the world, often in remote locations, these methods were applied to repair pressure vessels and stacks. These problems will still continue to happen, so there is a need to know how to address them. This book is to present assessments and techniques and methods for the repair of pressure vessels and stacks for field applications. Also the book is to be a repair manual for easy use for mechanical engineers, civil-structural engineers, plant operators, maintenance engineers, plant engineers and inspectors, materials specialists, consultants, and academicians. Lifting and tailing devices An overview of rigging equipment Inspection and repair tips Guidelines for column internals Tables and pressure vessel calculations, and code formulas

Pressure vessels are closed containers designed to hold gases or liquids at a pressure substantially different from the ambient pressure. They have a variety of applications in industry, including in oil refineries, nuclear reactors, vehicle airbrake reservoirs, and more. The pressure differential with such vessels is dangerous, and due to the risk of accident and fatality around their use, the design, manufacture, operation and inspection of pressure vessels is regulated by engineering authorities and guided by legal codes and standards. Pressure Vessel Design Manual is a solutions-focused guide to the many problems and technical challenges involved in the design of pressure vessels to match stringent standards and codes. It brings together otherwise scattered information and explanations into one easy-to-use resource to minimize research and take readers from problem to solution in the most direct manner possible. Covers almost all problems that a working pressure vessel designer can expect to face, with 50+ step-by-step design procedures including a wealth of equations, explanations and data Internationally recognized, widely referenced and trusted, with 20+ years of use in over 30 countries making it an accepted industry standard guide Now revised with up-to-date ASME, ASCE and API regulatory code information, and dual unit coverage for increased ease of international use

From upstream to downstream, heat exchangers are utilized in every stage of the petroleum value stream. An integral piece of equipment, heat exchangers are among the most confusing and problematic pieces of equipment in petroleum processing operations. This is especially true for engineers just entering the field or seasoned engineers that must keep up with the latest methods for in-shop and in-service inspection, repair, alteration and re-rating of equipment. The objective of this book is to provide engineers with sufficient information to make better logical choices in designing and operating the system. Heat Exchanger Equipment Field Manual provides an indispensable means for the determination of possible failures and for the recognition of the optimization potential of the respective heat exchanger. Step-by-step procedure on how to design, perform in-shop and in-field inspections and repairs, perform alterations and re-rate equipment Select the correct heat transfer equipment for a particular application Apply heat transfer principles to design, select and specify heat transfer equipment Evaluate the performance of heat transfer equipment and recommend solutions to problems Control schemes for typical heat transfer equipment application

This handbook should help to build better vessels faster and more economically. As a manual for the maker and user of pressure vessels, it is designed for the designer, drafter, inspector and estimator.

Stresses in Pressure Vessels; General Design; Design of Vessel Supports; Special Designs; Local Loads; Related Equipment; Transportation and Erection of Pressure Vessels; Appendices A-R:Guide to ASME Section VIII, Division 1; Design Data Sheet for Vessels; Joint Efficiencies (ASME Code); Properties of Heads; Volumes and Surface Areas of Vessel Sections; Vessel Nomenclature; Useful Formulas for Vessels; Material Selection Guide; Summary of Requirements for 100% X-Ray and PWHT; Material Properties; Metric Conversions; Allowable compressure stress for columns; Flat plate formulas; External Insulation for Vertical Vessels; Flow over Weirs; Time Required to drain vessels; Vessel Surge capacities and hold up times; Minor Defects evaluation procedure.

Gas Dehydration Field Manual presents different methods of gas dehydration, focusing on the differences between adsorption and absorption. It discusses the various designs and operations in a gas processing facility. As an introduction, the book provides different concepts and theories that describe the gas processing industry. It then discusses the processes involved in the gas processing industry, which include absorption, adsorption, glycol regeneration, glycol filtration, and carbon purification. The book is divided into three parts. The first part discusses some of the basic terms and concepts of gas dehydration. The second part focuses on the factors involved in the different gas-dehydration methods. It also describes the difference between absorption and adsorption, as well as the process involved in glycol dehydration. The last part of the book discusses the proper care, maintenance, and troubleshooting methods of glycol dehydration process. This book is mainly designed for engineers, technologists, and operating personnel in the gas processing industry. Aside from engineers and process designers, readers who are interested in the different processes involved in gas dehydration will find this book a useful guide and reference. Include hydrate prevention, chemical injection systems, hydrate inhibitor methods Condensation process, Glycol Regeneration and Molecular Sieves An appendix provides the reader with additional exercises and solutions