Process Steam Systems

A comprehensive and accessible handbook for process steam systems The revised second edition of Process Steam Systems: A Practical Guide for Operators, Maintainers, Designers, and Educators delivers a practical guide to ensuring steam systems are properly and efficiently designed, operated, and maintained. The book provides comprehensive information designed to improve process steam system knowledge, reliability, and integration into current manufacturing processes. The most up-to-date version of this volume includes brand-new coverage of current codes, sustainability measures, and updated applications. Heat transfer theory and thermodynamics are tied into practical applications with new practice problems ideal for both professionals seeking to improve their skills and engineers-in training. Readers will also find: Thorough design criteria for process steam systems, complete with detailed illustrations for piping and controls An entirely new chapter on the history of steam systems, including the evolution of the ASME code and boiler accidents Revised coverage of current NFPA, ASME, CSD-1, FM, and building codes, as well as new insurance requirements relevant to practitioners in the industry Expansive design guidance for steam system efficiency upgrades Perfect for operations and maintenance staff at manufacturing, healthcare, and commercial laundries, Process Steam Systems: A Practical Guide for Operators, Maintainers, Designers, and Educators will also earn a place in the libraries of consulting engineers and engineering students with an interest in process manufacturing.

Comprehensively describes the equipment used in process steam systems, good operational and maintenance practices, and techniques used to troubleshoot system problems Explains how an entire steam system should be properly designed, operated and maintained Includes chapters on commissioning and troubleshooting various process systems and problems Presents basic thermodynamics and heat transfer principles as they apply to good process steam system design Covers Steam System Efficiency Upgrades; useful for operations and maintenance personnel responsible for modifying their systems

Develop a Complete and Thorough Understanding of Industrial Steam Systems Industrial Steam Systems: Fundamentals and Best Design Practices is a complete, concise user's guide for plant designers, operators, and other industry professionals involved with such systems. Focused on the proper safety design and setup of industrial steam systems, this text aligns essential principles with applicable regulations and codes. Incorporating design and operation guidelines from the latest available literature, it describes the industrial steam system equipment and its operation, outlines the requirements of a functioning boiler room, and explains how to design and engineer an industrial steam system properly. From Beginner to Advanced—All within a Single Volume Industrial steam systems are one of the main utility support systems used for almost all manufacturing. This text describes the design and operation of industrial steam systems in simple steps that are extremely beneficial for engineers, architects, and operators. The book help readers with the information needed for the steam systems professional engineering test and boiler operator’s certificate. The text includes a sample project, executed in detail, to explain the system. It also presents relevant examples throughout the text to aid in faster learning. This author covers: Industrial steam system fundamentals and elementary information System setup and required equipment Applicable codes and regulations Equipment operation principals Best design practices for system setup, piping and instrumentation, equipment and pipe sizing, and equipment selection Execution of a sample project Industrial Steam Systems: Fundamentals and Best Design Practices presents an overview of the design, installation, and operation of industrial steam systems. Understanding the system setup, controls, and equipment, and their effect on each other enables readers to learn how to troubleshoot, maintain, and operate an industrial steam system that provides high quality steam efficiently.

Comprehensively describes the equipment used in process steam systems, good operational and maintenance practices, and techniques used to troubleshoot system problems Explains how an entire steam system should be properly designed, operated and maintained Includes chapters on commissioning and troubleshooting various process systems and problems Presents basic thermodynamics and heat transfer principles as they apply to good process steam system design Covers Steam System Efficiency Upgrades; useful for operations and maintenance personnel responsible for modifying their systems

Incorporates Worked-Out Real-World Problems Steam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel ideas for improving boiler efficiency and lowering gas pressure drop. It helps plant engineers understand and evaluate the performance of steam generators and waste heat boilers at any load. Learn How to Independently Evaluate the Thermal Performance of Boilers and Their Components This book begins with basic combustion and boiler efficiency calculations. It then moves on to estimation of furnace exit gas temperature (FEGT), furnace duty, view factors, heat flux, and boiler circulation calculations. It also describes trends in large steam generator designs such as multiple-module; elevated drum design types of boilers such as D, O, and A; and forced circulation steam generators. It illustrates various options to improve boiler efficiency and lower operating costs. The author addresses the importance of flue gas analysis, fire tube versus water tube boilers used in chemical plants, and refineries. In addition, he describes cogeneration systems; heat recovery in sulfur plants, hydrogen plants, and cement plants; and the effect of fouling factor on performance. The book also explains HRSG simulation process and illustrates calculations for complete performance evaluation of boilers and their components. Helps plant engineers make independent evaluations of thermal performance of boilers before purchasing them Provides numerous examples on boiler thermal performance calculations that help plant engineers develop programming codes with ease Follows the metric and SI system, and British units are shown in parentheses wherever possible Includes calculation procedures for the basic sizing and performance evaluation of a complete steam generator or waste heat boiler system and their components with appendices outlining simplified procedures for estimation of heat transfer coefficients Steam Generators and Waste Heat Boilers: For Process and Plant Engineers serves as a source book for plant engineers, consultants, and boiler designers.

Filled with over 225 boiler/HRSG operation and design problems, this book covers steam generators and related systems used in process plants, refineries, chemical plants, electrical utilities, and other industrial settings. Emphasizing the thermal engineering aspects, the author provides information on the design and performance of steam generators

A steam generator is a form of low water-content boiler, similar to a flash steam boiler. The usual construction is as a spiral coil of water-tube, arranged as a single, or monotube, coil. Circulation is once-through and pumped under pressure, as a forced-circulation boiler. The heat may be derived from the combustion of a fuel such as coal, petroleum fuel oil, natural gas, municipal waste or biomass, a nuclear fission reactor and other sources. There are a great many different types of steam generators ranging in size from small medical and domestic humidifiers to large steam generators used in conventional coal-fired power plants that generate about 3,500 kilograms of steam per megawatt-hour of energy production. Steam generators, or boilers, use heat to convert water into steam for a variety of applications. Primary among these are electric power generation and industrial process heating. B&W provides boilers ranging from small package boilers for commercial applications to large, high capacity utility boilers used to generate 1300 MW of electricity. We have the experience to burn virtually any fuel to produce steam efficiently, safely and reliably.Steam Generator Systems: Operational Reliability and Efficiency covers steam generators and related systems used in process plants, refineries, chemical plants, electrical utilities, and other industrial settings. The book is intended for practical engineers, researchers, students and other people dealing with the reviewed problems. We hope that the presented book will be beneficial to all readers and initiate further inquiry and development with aspiration for better future.