Production Processes

It is always hard to set manufacturing systems to produce large quantities of standardized parts. Controlling these mass production lines needs deep knowledge, hard experience, and the required related tools as well. The use of modern methods and techniques to produce a large quantity of products within productive manufacturing processes provides improvements in manufacturing costs and product quality. In order to serve these purposes, this book aims to reflect on the advanced manufacturing systems of different alloys in production with related components and automation technologies. Additionally, it focuses on mass production processes designed according to Industry 4.0 considering different kinds of quality and improvement works in mass production systems for high productive and sustainable manufacturing. This book may be interesting to researchers, industrial employees, or any other partners who work for better quality manufacturing at any stage of the mass production processes.

This book presents topics on monitoring and evaluation of production processes in the automotive industry. Regulation of production processes is also described in details. The text deals with the implementation and evaluation of these processes during the mass production of components useful in the automotive industry. It evaluates the effects and results achieved after implementation in practice. The book takes into account the different methodologies of the world's automakers and applicable standards, such as standard EN ISO 9001 and the requirements of VDA and ISO/TS 16949. The content is used to those working with the development, production and quality control of new products in the demanding automotive industry. The information provided may also be useful to engineers and technical staff in organizations working with series production and production of spare parts for the automotive and other demanding industries. The content presented was written based on discussions with various companies and organizations, such as Magna Steyr (Graz, Austria), Ford (Cologne, Germany; Prague, CZ), GM Powertrain (Győr, Hungary), VW (Škoda), ZF (Passau, Friedrichshafen, Germany), Bosch-Rexroth AG (Fellbach, Germany), John Deere (Mannheim, Germany; USA), Claas (Paderborn, Germany), Allison Transmission (USA), Landini (Reggio Emilia, Milan, Italy), Timken Polska (Sosnowiec, Poland), SNR France (Annecy, France), Sweden SKF Group (Lutsk, Ukraine), ZVL Ltd. (Hattingen, Germany), ZVL SpA (Milano, Italy), FAG Schaeffler Group (Debrecen, Hungary), VPZ (Vologda, Russia), ZKL OJSC (Brno, CZ), ZVL Auto Company Ltd. (Prešov, Slovakia), ZVL (Žilina, Slovakia), MAN (Munich, Germany), FTE Automotive (Kerpen, Germany), Rösler (Untermerzbach, Germany; Vienna, Austria), Spaleck (Bocholt, Germany) and Caterpillar (USA). This comprehensive study was supported by grant VEGA 1/0409/13.

As conventional-oil resources are depleted worldwide, vast heavy oil reserves available in various parts of the world become increasingly important as a secure future energy source. Brief but readable, Heavy Oil Production Processes discusses the latest improvements in production processes including; thermal methods (steam floods, cyclic steam stimulation, SAGD) as well as non-thermal methods (cold flow with sand production, cyclic solvent process, VAPEX). The book begins with an overview of the chemistry, engineering, and technology of heavy oil as they evolve into the twenty-first century. The preceding chapters are written to provide a basic understanding of each technology, evolving processes and new processes as well as the various environmental regulations. Clear and rigorous, Heavy Oil Production Processes will prove useful for those scientists and engineers already engaged in fossil fuel science and technology as well as scientists, non-scientists, engineers, and non-engineers who wish to gain a general overview or update of the science and technology of fossil fuels. The not only does the book discuss the production processes but also provides methods which should reduce environmental footprint and improve profitability. Overview of the chemistry, engineering, and technology of oil sands Updates on the evolving processes and new processes Evolving and new environmental regulations regarding oil sands production

Shale Oil represents a huge additional global fossil fuel resource. However, extracting oil from the shale is no simple task; much still needs to be understood to make the process more cost-effective to increase economic flow rates. Clear and rigorous, Oil Shale Production Process will prove useful for those scientists and engineers already engaged in fossil fuel science and technology as well as scientists, non-scientists, engineers, and non-engineers who wish to gain a general overview or update of the science and technology of fossil fuels. Not only does the book discuss the production processes but also provides methods which should reduce environmental footprint by properly addressing: surface mining and extraction processes, in situ conversion process and hydrotreatment. Covers production processes technologies such as: surface mining and retorting, in Situ Retoring and processes, direct and indirect retorting and hydrotreatment for shale oil Methods which should reduce environmental footprint Easy-to-read understand overview of the chemistry, engineering, and technology of shale oil

This work presents a comprehensive investigation of the most significant renewable hydrogen production processes. Technical, economic and ecological studies are described for the processes of steam reforming of ethanol, natural gas and biogas; water electrolysis with energy from renewable sources (wind power, photovoltaic and hydroelectric), and hydrogen production using algae. Aimed at mechanical and chemical engineering graduate students and researchers involved in environmental sciences, sustainable energy and bioenergy research, this book introduces readers to the latest developments in the field and provides essential reference material for future research. The book first presents a comprehensive literature review of the processes studied. Subsequently, it provides a technical report on assessing the energetic efficiency for each hydrogen production process, as well as an economic study of the respective hydrogen production costs. Lastly, the ecological efficiency of each process is addressed. Over the past few decades, the UNESP’s Group of Optimization of Energetic Systems, headed by Professor José Luz Silveira, has been pursuing research in the field of renewable energy generation. A major part of the group’s research focuses on the production of hydrogen as a fuel and its important contribution to mitigating the environmental impacts caused by pollutant emissions.

In this first book dedicated to the logistics of chemical plants and production processes, authors from academia and industry -- such as Bayer, Degussa, Merck -- provide an overview of the field, incorporating the knowledge and experience gathered over the last 10 years. In so doing, they describe the latest ideas on efficient design, illustrating when to produce which part of the equipment and with which resources, so as to optimize chemical plants for high capacity and flexibility. This book gives an overview of the state-of-the-art of the whole logistic chain of chemical production processes. Alongside the fundamentals, tools and algorithms, and integration issues, the book features five significant industrial case studies.

Focusing on fundamentals of biofuel production from renewable energy sources and biohydrogen production, this book offers a complete understanding of the bioconversion processes. Each chapter begins with a fundamental explanation for general readers and ends with in-depth scientific details suitable for expert readers. It discusses different types of production technologies covering basic concepts, production strategies, commercial usage, and advances.