Superplasticity

This book combines the perspectives of materials science of Superplasticity, on the one hand, and those of design and mechanics, on the other, in order to provide a holistic view of materials, design, mechanics and performance which will lead to useful solutions of societal benefits, in addition to providing great intellectual challenges. After considering the experimental evidence for superplasticity in different classes of materials, the book discusses the physics-based models, along with their advantages and limitations. Then, the analyses for superplastic forming available in the framework of continuum mechanics, finite element analysis and numerical simulations are presented. Finally, the authors highlight some successful industrial applications. This book is recommended as a text book for courses on Superplasticity and as supplementary use for courses on Materials Processing, Manufacturing, High Temperature Deformation, Nanotechnology and Mechanical Behavior of Materials. Persons working in Department of Materials Science and Engineering, Physics, Mechanics, Mechanical Engineering, Aerospace Engineering, Metallurgy, Ceramics and Geo-sciences are likely to find the book to be useful. It is also recommended as a reference source for practicing engineers involved in the design, processing and manufacture of industrial components, which exploit the unique properties associated with superplastic materials.

This is the second book in a new series - "Materials Research and Engineering" - devoted to the science and technology of materials. "Materials Research and Engineering" evolves from a previous series on "Reine und Allgemeine Metallkunde", which was edited by Werner KBster until his eightieth birthday in 1976. Although the present series is an outgrowth of the earlier one, it should not and cannot be regarded as a continuation. There had to be a shift of scope - and a change in presenta tion as well. Metallurgy is no longer an isolated art and science. Rather, it is linked by its scientific basis and technological implications to non-metallic and composite materials, as well as to processes for production, refining, shaping, surface treatment, and application. Thus, the new series, "Materials Research and Engineering", will present up-to-date information on scientific and technological pro gress, as well as on issues of general relevance within the engineering field and industrial society. Following the general position analysis of materials in the present world as given in volume 1, now volume 2 focuses on a special topic: It provides a thorough treatment of theoretical, experimental, and applied aspects of superplasticity.

Superplasticity is shown to be a universal phenomenon in materials ranging from metals and intermetallics to ceramics. Superplastic deformation facilitates the production of materials with specifically chosen properties. This is illustrated using the examples of Mg-, Al-, and Ti-based commercial alloys, steels, and superalloys. Some of the strenghts of this book are: the broad range of materials studied, the reduction of scientific results to a form suitable for the practitioner, a profound physical analysis of the phenomenon, a new approach to superplastic treatment as a kind of strain-heat treatment, the presentation of new data on superplastic flow and on production techniques of micro- and submicrocrystalline structures.

The book presents practical and theoretical works on superplasticity in metals and ceramics, on deformation mechanisms, on processes to obtain large ultrafine-grained structures, on advanced characterization techniques, and on hot deformation of advanced materials. Key papers focus on (1) processing of metallic alloys for achieving exceptional superplastic properties, (2) high-pressure sliding (HPS) processes, (3) in-situ neutron and synchrotron methods, and (4) ultra-severe plastic deformation. Keywords: Superplasticity, Superfunctionality, High-pressure Sliding, High-pressure Torsion, Precise Forming, Numerical Simulation, Aeronautical Parts, Near-unconstrained Superplastic Parts, Low-temperature Superplasticity, Friction Stir Processing, Microstructure Evolution, Corrosion Properties, Duplex Stainless Steel, Grain Boundary Sliding, Laminated Materials, Asymmetric Hot Rolling, Uniaxial Hot Pressing, Diffusion Bonding.

This book describes the fundamentals and potential applications of ‘friction stir superplasticity for unitized structures’. Conventional superplastic forming of sheets is limited to the thickness of 3 mm because the fine grained starting material is produced by rolling. Friction stir superplasticity has grown rapidly in the last decade because of the effectiveness of microstructural refinement. The thickness of the material remains almost constant, and that allows for forming of thick sheets/plates, which was not possible before. The field has reached a point where designers have opportunities to expand the extent of unitized structures, which are structures in which the traditional primary part and any supporting structures are fabricated as a single unit. With advanced optimization and material considerations, this class of structures can be lighter weight and more efficient, making them less costly, as well as mechanically less complex, reducing areas of possible failure. Discusses how friction stir processing allows selective microstructural refinement without thickness change Demonstrates how higher thickness sheets and plates can be superplastically formed Examples are presented for aluminum, magnesium and titanium alloys Covers the production of low-cost unitized structures by selectively processing cast sheets/plates

Superplasticity and Grain Boundaries in Ultrafine-Grained Materials, Second Edition, provides cutting-edge modeling solutions surrounding the role of grain boundaries in processes such as grain boundary diffusion, relaxation and grain growth. In addition, the book's authors explore the formation and evolution of the microstructure, texture and ensembles of grain boundaries in materials produced by severe plastic deformation. This updated edition, written by leading experts in the field, has been revised to include new chapters on the basics of nanostructure processing, the influence of deformation mechanisms on grain refinement, processing techniques for ultrafine-grained and nanostructured materials, and much more. Provides practical applications and methods for the proper implementation of models, allowing for more effective complex metal forming processes Features new chapters on the microstructure, mechanical behavior and functional properties of HCP metals, processing ultrafine-grained and nanostructured materials, and more Covers experimental assessment and computational modeling techniques for adiabatic heating and saturation of grain refinement during SPD of metals and alloys

Superplasticity is a state in which solid crystalline materials, such as some fine-grained metals, are deformed well beyond their usual breaking point. The phenomenon is of importance in processes such as superplastic forming which allows the manufacture of complex, high-quality components in such areas as aerospace and biomedical engineering. Superplasticity and grain boundaries in ultrafine-grained materials discusses a number of problems associated with grain boundaries in metallic polycrystalline materials. The role of grain boundaries in processes such as grain boundary diffusion, relaxation and grain growth is investigated. The authors explore the formation and evolution of the microstructure, texture and ensembles of grain boundaries in materials produced by severe plastic deformation. Written by two leading experts in the field, Superplasticity and grain boundaries in ultrafine-grained materials significantly advances our understanding of this important phenomenon and will be an important reference work for metallurgists and those involved in superplastic forming processes. Discusses significant problems associated with grain boundaries in polycrystals incorporating structural superplasticity and grain boundary sliding Assesses the role of grain boundaries in processes such as grain boundary diffusion, relaxation and grain growth Explores the formation and evolution of the microstructure, texture and ensembles of grain boundaries in materials produced by severe plastic deformation

This publication presents the proceedings of the International Symposium towards Innovation in Superplasticity. The research project, "Innovation in Superplasticity", was chosen to be one of the priority scientific research efforts in 1996, of the Ministry of Education, Science and Culture, Japan.