Sustainable Manufacturing Systems An Energy Perspective

Sustainable Manufacturing Systems Learn more about energy efficiency in traditional and advanced manufacturing settings with this leading and authoritative resource Sustainable Manufacturing Systems: An Energy Perspective delivers a comprehensive analysis of energy efficiency in sustainable manufacturing. The book presents manufacturing modeling methods and energy efficiency evaluation and improvement methods for different manufacturing systems. It allows industry professionals to understand the methodologies and techniques being embraced around the world that lead to advanced energy management. The book offers readers a comprehensive and systematic theoretical foundation for novel manufacturing system modeling, analysis, and control. It concludes with a summary of the insights and applications contained within and a discussion of future research issues that have yet to be grappled with. Sustainable Manufacturing Systems answers the questions that energy customers, managers, decision makers, and researchers have been asking about sustainable manufacturing. The book’s release coincides with recent and profound advances in smart grid applications and will serve as a practical tool to assist industrial engineers in furthering the green revolution. Readers will also benefit from: A thorough introduction to energy efficiency in manufacturing systems, including the current state of research and research methodologies An exploration of the development of manufacturing methodologies, including mathematical modeling for manufacturing systems and energy efficiency characterization in manufacturing systems An analysis of the applications of various methodologies, including electricity demand response for manufacturing systems and energy control and optimization for manufacturing systems utilizing combined heat and power systems A discussion of energy efficiency in advanced manufacturing systems, like stereolithography additive manufacturing and cellulosic biofuel manufacturing systems Perfect for researchers, undergraduate students, and graduate students in engineering disciplines, especially for those majoring in industrial, mechanical, electrical, and environmental engineering, Sustainable Manufacturing Systems will also earn a place in the libraries of management and business students interested in manufacturing system cost performance and energy management.

Sustainable Manufacturing Systems Learn more about energy efficiency in traditional and advanced manufacturing settings with this leading and authoritative resource Sustainable Manufacturing Systems: An Energy Perspective delivers a comprehensive analysis of energy efficiency in sustainable manufacturing. The book presents manufacturing modeling methods and energy efficiency evaluation and improvement methods for different manufacturing systems. It allows industry professionals to understand the methodologies and techniques being embraced around the world that lead to advanced energy management. The book offers readers a comprehensive and systematic theoretical foundation for novel manufacturing system modeling, analysis, and control. It concludes with a summary of the insights and applications contained within and a discussion of future research issues that have yet to be grappled with. Sustainable Manufacturing Systems answers the questions that energy customers, managers, decision makers, and researchers have been asking about sustainable manufacturing. The book’s release coincides with recent and profound advances in smart grid applications and will serve as a practical tool to assist industrial engineers in furthering the green revolution. Readers will also benefit from: A thorough introduction to energy efficiency in manufacturing systems, including the current state of research and research methodologies An exploration of the development of manufacturing methodologies, including mathematical modeling for manufacturing systems and energy efficiency characterization in manufacturing systems An analysis of the applications of various methodologies, including electricity demand response for manufacturing systems and energy control and optimization for manufacturing systems utilizing combined heat and power systems A discussion of energy efficiency in advanced manufacturing systems, like stereolithography additive manufacturing and cellulosic biofuel manufacturing systems Perfect for researchers, undergraduate students, and graduate students in engineering disciplines, especially for those majoring in industrial, mechanical, electrical, and environmental engineering, Sustainable Manufacturing Systems will also earn a place in the libraries of management and business students interested in manufacturing system cost performance and energy management.

Energy consumption is of great interest to manufacturing companies. Beyond considering individual processes and machines, the perspective on process chains and factories as a whole holds major potentials for energy efficiency improvements. To exploit these potentials, dynamic interactions of different processes as well as auxiliary equipment (e.g. compressed air generation) need to be taken into account. In addition, planning and controlling manufacturing systems require balancing technical, economic and environmental objectives. Therefore, an innovative and comprehensive methodology – with a generic energy flow-oriented manufacturing simulation environment as a core element – is developed and embedded into a step-by-step application cycle. The concept is applied in its entirety to a wide range of case studies such as aluminium die casting, weaving mills, and printed circuit board assembly in order to demonstrate the broad applicability and the benefits that can be achieved.

This monograph presents a reliable methodology for characterising the energy and eco-efficiency of unit manufacturing processes. The Specific Energy Consumption, SEC, will be identified as the key indicator for the energy efficiency of unit processes. An empirical approach will be validated on different machine tools and manufacturing processes to depict the relationship between process parameters and energy consumptions. Statistical results and additional validation runs will corroborate the high level of accuracy in predicting the energy consumption. In relation to the eco-efficiency, the value and the associated environmental impacts of manufacturing processes will also be discussed. The interrelationship between process parameters, process value and the associated environmental impact will be integrated in the evaluation of eco-efficiency. The book concludes with a further investigation of the results in order to develop strategies for further efficiency improvement. The target audience primarily comprises researchers and experts in the field, but the book may also be beneficial for graduate students.

This authored monograph provides in-depth analysis and methods for aligning electricity demand of manufacturing systems to VRE supply. The book broaches both long-term system changes and real-time manufacturing execution and control, and the author presents a concept with different options for improved energy flexibility including battery, compressed air and embodied energy storage. The reader will also find a detailed application procedure as well as an implementation into a simulation prototype software. The book concludes with two case studies. The target audience primarily comprises research experts in the field of green manufacturing systems.

This edited monograph presents a selection of research contributions on eco-factories of the future. The topical focus lies on cutting-edge solutions from academia and industry that enable and support companies in their efforts towards sustainable manufacturing. The authors provide an overview over recent developments, aiming at a comprehensive understanding of eco- and cost-efficient manufacturing from machine to factory level. The solutions contributed by leading research institutions and companies have been mostly implemented and evaluated in industrial pilot projects across Europe. The methodological approaches cover topics such as factory planning, manufacturing simulation, energy management as well as life cycle evaluation. The target audience comprises industry experts and decision makers as well as researchers in the field of sustainable manufacturing.

Over the last several years, manufacturers have expressed increasing interest in reducing their energy consumption and have begun to search for opportunities to reduce their energy usage. In this book, the authors explore a variety of opportunities to reduce the energy footprint of manufacturing. These opportunities cover the entire spatial scale of the manufacturing enterprise: from unit process-oriented approaches to enterprise-level strategies. Each chapter examines some aspect of this spatial scale, and discusses and describes the opportunities that exist at that level. Case studies demonstrate how the opportunity may be acted on with practical guidance on how to respond to these opportunities.

This edited volume presents the research results of the Collaborative Research Center 1026 “Sustainable manufacturing - shaping global value creation”. The book aims at providing a reference guide of sustainable manufacturing for researchers, describing methodologies for development of sustainable manufacturing solutions. The volume is structured in four chapters covering the following topics: sustainable manufacturing technology, sustainable product development, sustainable value creation networks and systematic change towards sustainable manufacturing. The target audience comprises both researchers and practitioners in the field of sustainable manufacturing, but the book may also be beneficial for graduate students.