Ultra Precision Machining Technologies

Volume is indexed by Thomson Reuters CPCI-S (WoS). The topics covered herein include: Single-point diamond turning; Ultra-precision grinding technology; High-speed and high-efficiency machining; Machine tools and systems; In-process measurement and monitoring; Metrology and evaluation; Finishing, lapping and polishing; Micro/nano machining and fabrication; Forming processes for optical and electrical components; CMP and silicon-wafer processing; Brittle-material machining; EDM, ultrasonic machining and laser machining; and Related precision machining methods. This work will provide a valuable and fruitful reference source for researchers in the field of ultra-precision machining who wish to understand, in greater depth, the underlying mechanisms and to create new and practical design technologies, systems and processes. It will also be particularly useful to practising engineers who are responsible for providing efficient, precise and effective machining.

Volume is indexed by Thomson Reuters CPCI-S (WoS).This special volume presents the very latest findings and ideas in the field of ultra-precision machining. The topics covered include: Single-point diamond turning of optical materials or moulding dies; Single-point diamond turning of other materials; Ultra-precision grinding of optical materials or moulding dies; Ultra-precision grinding of hard materials; Ultra-precision polishing of optical materials or moulding dies; Ultra-precision polishing of single crystals or chemical-mechanical polishing; Ultra-precision polishing of metals or alloys; High-speed machining technology and applications; Ion beam figuring and polishing; Electron beam patterning and polishing; Ultra-precision laser machining; Ultra-precision electro-discharge machining; Ultra-precision coating; Glass moulding and plastic injection moulding of optical and electrical components; Fabrication of micro-electromechanical systems (MEMS); Ultra-precision machine tools; New ultra-precision machine and its machine elements; Ultra-precision positioning and control; Ultra-precision shape or surface-roughness measurement; New tools or new applications of tools; Other precision machining technology; Advanced manufacturing and design methods.This book will provide a valuable and fruitful reference source for researchers in the field of ultra-precision machining who wish to understand further the underlying mechanisms and to create new and practical design technologies, systems and processes. It will also be particularly useful for practising engineers who are responsible for providing efficient, precise and effective machining. Papers from a fall 2008 conference present the latest findings in the field of ultra-precision machining. Major themes include ultra-precision grinding and polishing of optical materials, moulding dies, hard materials, single crystals, and metals or alloys. Other areas explored include high-speed machining technology and applications, ion beam figuring and polishing, electron beam patterning and polishing, laser machining, electro-discharge machining, glass and plastic injection moulding of optical and electrical components, fabrication of micro-electromechanical systems (MEMS), ultra-precision machine tools, and advanced manufacturing and design methods. Specific topics covered include the white layer of hard-turned GCr15 bearing steel, surface modification of diamond to improve machining properties of an ultraviolet-curing wire saw, and laser and water-jet fiber coupling technology for micromachining. The book is illustrated with b&w images. It will be useful as a reference for researchers in the field of ultra-precision machining and for practicing engineers.

Volume is indexed by Thomson Reuters CPCI-S (WoS). This special volume presents the very latest findings and ideas in the field of ultra-precision machining.

This book contains the research report of the DFG Research Unit FOR 1845 (2014-2020) of the Universities of Bremen and Hannover. The thematic focus lies on speeding up ultra-precision machining technology by following a holistic approach to high-performance cutting. This includes ultra-precision milling at high spindle speeds (>10000 rpm), precision tool setting mechanisms for multi-cutting-edge diamond milling tools, magnetic levitation technology for high velocity feed axes, and dedicated control strategies for error identification and compensation at high speeds. Furthermore, automation and measurement aspects of the machine setup process especially for precision balancing of the spindle rotors are presented. Finally, it is demonstrated that how the developed technologies may be integrated into a common machine tool setup. The target audience primarily comprises research experts and practitioners in production engineering, but the book may also be of interest to graduate students alike.

Volume is indexed by Thomson Reuters CPCI-S (WoS).The topics covered herein include: Single-point diamond turning; Ultra-precision grinding technology; High-speed and high-efficiency machining; Machine tools and systems; In-process measurement and monitoring; Metrology and evaluation; Finishing, lapping and polishing; Micro/nano machining and fabrication; Forming processes for optical and electrical components; CMP and silicon-wafer processing; Brittle-material machining; EDM, ultrasonic machining and laser machining; and Related precision machining methods. This work will provide a valuable and fruitful reference source for researchers in the field of ultra-precision machining who wish to understand, in greater depth, the underlying mechanisms and to create new and practical design technologies, systems and processes. It will also be particularly useful to practising engineers who are responsible for providing efficient, precise and effective machining.

Collection of selected, peer reviewed papers from the 10th CHINA-JAPAN International Conference on Ultra-Precision Machining Process (10th CJUMP) and 2014 International Conference on Surface Finishing Technology (ICSFT 2014), October 17-19, 2014, Jiaozuo, China. The 76 papers are grouped as follows: Chapter 1: Ultra-Precision Machining Process and Instrumentation, Chapter 2: Surface Finishing Technology, Chapter 3: Design, Fabrication and Analysis of Devices and Materials for the Applications of Machining Technologies.

This handbook covers the fly cutting technique, an ultra-precision mechanical machining technology which is regarded as the fastest and most reliable low-cost machining method to generate high quality complex surfaces. The ultra-precision raster milling provides more flexibility and suitability for freeform and structural surfaces with a uniform quality with sub-micrometric form error and nanometric surface roughness. These surfaces are widely applied into optics, medicine, biotechnology, electronics, and communications. The fundamental and latest advancing knowledge of fly-cutting technology is important for the future development and applications in ultra-precision mechanical machining technology. This book provides a good reference for fly-cutting technology in ultra-precision machining for undergraduate and postgraduate students, researchers, engineers, and postdoctoral fellow in advanced manufacturing area. It gives the audience an overview of the working principles, process mechanism, salient features, applications, and research directions of ultra-precision fly-cutting technology.

The topics covered herein include: Single-point diamond turning; Ultra-precision grinding technology; High-speed and high-efficiency machining; Machine tools and systems; In-process measurement and monitoring; Metrology and evaluation; Finishing, lapping and polishing; Micro/nano machining and fabrication; Forming processes for optical and electrical components; CMP and silicon-wafer processing; Brittle-material machining; EDM, ultrasonic machining and laser machining; and Related precision machining methods. This work will provide a valuable and fruitful reference source for researchers in the field of ultra-precision machining who wish to understand, in greater depth, the underlying mechanisms and to create new and practical design technologies, systems and processes. It will also be particularly useful to practising engineers who are responsible for providing efficient, precise and effective machining.