Vibrations Of Power Plant Machines

This book offers professionals working at power plants guidelines and best practices for vibration problems, in order to help them identify the respective problem, grasp it, and successfully solve it. The book provides very little theoretical information (which is readily available in the existing literature) and doesn’t assume that readers have an extensive mathematical background; rather, it presents a range of well-documented, real-world case studies and examples drawn from the authors’ 50 years of experience at jobsites. Vibration problems don’t crop up very often, thanks to good maintenance and support, but if and when they do, most power plants have very little experience in assessing and solving them. Accordingly, the case studies discussed here will equip power plant engineers to quickly evaluate the vibration problem at hand (by deciding whether the machine is at risk or can continue operating) and find a practical solution.

Diagnosis and correction are critical tasks for the vibrations engineer. Many causes of rotor vibration are so subtle and pervasive that excessive vibration continues to occur despite the use of usually effective design practices and methods of avoidance. Rotating Machinery Vibration: From Analysis to Troubleshooting provides a comprehensive, consolidated overview of the fundamentals of rotating machinery vibration and addresses computer model building, sources and types of vibration, and machine vibration signal analysis. This reference is a powerful tool to strengthen vital in-house competency on the subject for professionals in a variety of fields. After presenting governing fundamental principles and background on modern measurement, computational tools, and troubleshooting methods, the author provides practical instruction and demonstration on how to diagnose vibration problems and formulate solutions. The topic is covered in four sequential sections: Primer on Rotor Vibration, Use of Rotor Dynamic Analyses, Monitoring and Diagnostics, and Troubleshooting Case Studies. This book includes comprehensive descriptions of vibration symptoms for rotor unbalance, dynamic instability, rotor-stator rubs, misalignment, loose parts, cracked shafts, and rub-induced thermal bows. It is an essential reference for mechanical, chemical, design, manufacturing, materials, aerospace, and reliability engineers. Particularly useful as a reference for specialists in vibration, rotating machinery, and turbomachinery, it also makes an ideal text for upper-level undergraduate and graduate students in these disciplines.

Power Plant Instrumentation and Control Handbook, Second Edition, provides a contemporary resource on the practical monitoring of power plant operation, with a focus on efficiency, reliability, accuracy, cost and safety. It includes comprehensive listings of operating values and ranges of parameters for temperature, pressure, flow and levels of both conventional thermal power plant and combined/cogen plants, supercritical plants and once-through boilers. It is updated to include tables, charts and figures from advanced plants in operation or pilot stage. Practicing engineers, freshers, advanced students and researchers will benefit from discussions on advanced instrumentation with specific reference to thermal power generation and operations. New topics in this updated edition include plant safety lifecycles and safety integrity levels, advanced ultra-supercritical plants with advanced firing systems and associated auxiliaries, integrated gasification combined cycle (IGCC) and integrated gasification fuel cells (IGFC), advanced control systems, and safety lifecycle and safety integrated systems. Covers systems in use in a wide range of power plants: conventional thermal power plants, combined/cogen plants, supercritical plants, and once through boilers Presents practical design aspects and current trends in instrumentation Discusses why and how to change control strategies when systems are updated/changed Provides instrumentation selection techniques based on operating parameters. Spec sheets are included for each type of instrument Consistent with current professional practice in North America, Europe, and India All-new coverage of Plant safety lifecycles and Safety Integrity Levels Discusses control and instrumentation systems deployed for the next generation of A-USC and IGCC plants

The papers presented on this occasion examined the most significant aspects of diagnostic strategies, emphasizing the importance of predictive maintenance in reducing production shortages and the costs of plant management. The contributions of these authors allow a critical comparison of the varied experiences in developing and applying the different diagnostic methodologies employed in several parts of the world. The following problems are discussed: characteristics of condition monitoring systems - data acquisition techniques and data processing methodologies; choice of transducers and of measurement point locations; data compression techniques; alarm levels evaluation (acceptance regions); strategies for detecting malfunction conditions; diagnostic methodologies for the on-line and off-line identification of the cause of fault; expert systems; definition of the guidelines for the presentation in control rooms of monitoring data and diagnostic results; rotordynamic models used, off-line, to confirm faults diagnosed on-line.

Explains the mechanisms governing flow-induced vibrations and helps engineers prevent fatigue and fretting-wear damage at the design stage Fatigue or fretting-wear damage in process and plant equipment caused by flow-induced vibration can lead to operational disruptions, lost production, and expensive repairs. Mechanical engineers can help prevent or mitigate these problems during the design phase of high capital cost plants such as nuclear power stations and petroleum refineries by performing thorough flow-induced vibration analysis. Accordingly, it is critical for mechanical engineers to have a firm understanding of the dynamic parameters and the vibration excitation mechanisms that govern flow-induced vibration. Flow-Induced Vibration Handbook for Nuclear and Process Equipment provides the knowledge required to prevent failures due to flow-induced vibration at the design stage. The product of more than 40 years of research and development at the Canadian Nuclear Laboratories, this authoritative reference covers all relevant aspects of flow-induced vibration technology, including vibration failures, flow velocity analysis, vibration excitation mechanisms, fluidelastic instability, periodic wake shedding, acoustic resonance, random turbulence, damping mechanisms, and fretting-wear predictions. Each in-depth chapter contains the latest available lab data, a parametric analysis, design guidelines, sample calculations, and a brief review of modelling and theoretical considerations. Written by a group of leading experts in the field, this comprehensive single-volume resource: Helps readers understand and apply techniques for preventing fatigue and fretting-wear damage due to flow-induced vibration at the design stage Covers components including nuclear reactor internals, nuclear fuels, piping systems, and various types of heat exchangers Features examples of vibration-related failures caused by fatigue or fretting-wear in nuclear and process equipment Includes a detailed overview of state-of-the-art flow-induced vibration technology with an emphasis on two-phase flow-induced vibration Covering all relevant aspects of flow-induced vibration technology, Flow-Induced Vibration Handbook for Nuclear and Process Equipment is required reading for professional mechanical engineers and researchers working in the nuclear, petrochemical, aerospace, and process industries, as well as graduate students in mechanical engineering courses on flow-induced vibration.

Thermal power plants are one of the most important process industries for engineering professionals. Over the past few decades, the power sector has been facing a number of critical issues. However, the most fundamental challenge is meeting the growing power demand in sustainable and efficient ways. Practicing power plant engineers not only look after operation and maintenance of the plant, but also look after a range of activities, including research and development, starting from power generation, to environmental assessment of power plants. The book Thermal Power Plants covers features, operational issues, advantages, and limitations of power plants, as well as benefits of renewable power generation. It also introduces thermal performance analysis, fuel combustion issues, performance monitoring and modelling, plants health monitoring, including component fault diagnosis and prognosis, functional analysis, economics of plant operation and maintenance, and environmental aspects. This book addresses several issues related to both coal fired and gas turbine power plants. The book is suitable for both undergraduate and research for higher degree students, and of course, for practicing power plant engineers.

"Flow-induced vibration is the term for the phenomena of vibration and noise that is caused by fluid flow. Excessive flow-induced vibrations can cause fatigue or failure in process and plant equipment, which can in turn lead to operational disruptions, lost production, and costly repairs. Mechanical engineers can help avoid these issues by performing a flow-induced vibration analysis during the design phase of a project. Industries that employ plants with high capital costs, such as the nuclear, power, petrochemical, and aerospace industries, have a particular interest in understanding and mitigating flow-induced vibrations"--