A Working Guide To Process Equipment Fifth Edition

Diagnose and Troubleshoot Problems in Chemical Process Equipment with This Updated Classic! Chemical engineers and plant operators can rely on the Third Edition of A Working Guide to Process Equipment for the latest diagnostic tips, practical examples, and detailed illustrations for pinpointing trouble and correcting problems in chemical process equipment. This updated classic contains new chapters on Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, Fundamental Concepts of Process Equipment, and Process Safety. Filled with worked-out calculations, the book examines everything from trays, reboilers, instruments, air coolers, and steam turbines...to fired heaters, refrigeration systems, centrifugal pumps, separators, and compressors. The authors simplify complex issues and explain the technical issues needed to solve all kinds of equipment problems. Comprehensive and clear, the Third Edition of A Working Guide to Process Equipment features: Guidance on diagnosing and troubleshooting process equipment problems Explanations of how theory applies to real-world equipment operations Many useful tips, examples, illustrations, and worked-out calculations New to this edition: Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, and Process Safety Inside this Renowned Guide to Solving Process Equipment Problems • Trays • Tower Pressure • Distillation Towers • Reboilers • Instruments • Packed Towers • Steam and Condensate Systems • Bubble Point and Dew Point • Steam Strippers • Draw-Off Nozzle Hydraulics • Pumparounds and Tower Heat Flows • Condensers and Tower Pressure Control • Air Coolers • Deaerators and Steam Systems • Vacuum Systems • Steam Turbines • Surface Condensers • Shell-and-Tube Heat Exchangers • Fire Heaters • Refrigeration Systems • Centrifugal Pumps • Separators • Compressors • Safety • Corrosion • Fluid Flow • Computer Modeling and Control • Field Troubleshooting Process Problems

The latest methods for troubleshooting and maintaining process equipment While directed particularly at chemical and petroleum refining process equipment, the new edition of A Working Guide to Process Equipment, revised and fully up-dated throughout, remains applicable to a broad range of technicians and industries, and explains how to diagnose, troubleshoot, and correct problems, without complex equations and computer simulations, without ever losing sight of the importance of direct field measurements and observations. Nine new chapters cover: Determining the Causes of Wet Steam, Distillation Process Engineering Design Errors Technical Adventures from the Past Setting Pressure Relief Valves Applying Process Engineering Technology to Natural Gas Production Reduction of Flare Losses Suppressing CO2 Emissions and Energy Conservation A Final Word - The Earth's Oxygen Content Evaluating Distillation Tray Capacity Filled with examples and illustrations, the new edition of this practical resource continues to demonstrate how theory applies to solving real-world plant operation problems. Selected hand calculation methods are also provided. You’ll gain insights from decades of work from the two authors solving process problems and carrying out test runs in the field, revamping equipment for better efficiency, and the questions and answers explored in the Lieberman's Process Equipment Troubleshooting Seminars conducted.

Working Guide to Process Equipment, 2nd Ed. carefully and clearly explains all the basic technical issues that you need to know to trouble-shoot most process equipment problems. This guide contains a wealth of useful diagnostic tips, worked-out calculations, practical examples, and informative illustrations to help you quickly pinpoint trouble and repair typical malfunctions in: Trayed and packed distillation towers; Natural and forced reboilers; Partial and total condensers; Steam systems and deaerators; Vaccuum systems; Fired heaters; Shell and tube heat exchangers; Centrifugal compressors; Gas turbines and reciprocating engines; Centrifugal pumps and motor drivers. In no time at all, this essential problem-solving manual will become your most trusted on-the-job tool for dealing effectively with costly equipment malfunctions.

The latest methods for troubleshooting and maintaining process equipment Applicable to a broad range of technicians and industries and fully updated throughout, A Working Guide to Process Equipment, Fourth Edition, explains how to diagnose, troubleshoot, and correct problems with chemical and petroleum refining process equipment. Nine new chapters cover: Tray design details Shell-and-tube heat exchanger design details Relief valve system design Vapor lock and exchanger flooding in steam systems Steam generation operating and design details Wastewater strippers Thermodynamics -- how it applies to process equipment Centrifugal pumps -- reducing seal and bearing failures Hand calculations for distillation towers Vapor -- liquid equilibrium, absorption, and stripping calculations Filled with examples and illustrations, this practical resource demonstrates how theory applies to solving real-world plant operation problems. Selected hand calculation methods are also provided. Comprehensive coverage includes: Distillation Tower Trays * Tower Pressure Control * Distillation Towers * Reboilers * Tower Internals * Instruments * Packed Towers * Steam and Condensate Systems * Bubble Point and Dew Point * Steam Strippers * Draw-Off Nozzle Hydraulics * Pumparounds and Tower Heat Flows * Condensers and Tower Pressure Control * Air Coolers * Deaerators and Steam Systems * Steam Generation * Wastewater Strippers * Vacuum Systems * Steam Turbines * Surface Condensers * Shell-and-Tube Heat Exchangers * Fired Heaters * Refrigeration Systems * Cooling Water Systems * Catalytic Effects * Centrifugal Pumps * Control Valves * Separators * Centrifugal Compressors and Surge * Reciprocating Compressors * Corrosion * Fluid Flow in Pipes * Super-Fractionation Stage * Computer Control * Field Troubleshooting

This book includes the latest diagnostic tips, practical examples, and detailed illustrations for pinpointing trouble and correcting problems in chemical process equipment. This updated classic contains new chapters on Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, Fundamental Concepts of Process Equipment, and Process Safety. Filled with worked-out calculations, the book examines everything from trays, reboilers, instruments, air coolers, and steam turbines to fired heaters, refrigeration systems, centrifugal pumps, separators, and compressors.

Understanding Process Equipment for Operators and Engineers explains how process equipment functions. As problems often arise in plants that must be solved by unit engineers, this book offers successful solutions and methods for their implementation. The concepts explained are based on Norm Lieberman’s personal, hands-on experience. Like you, Norm attended a university and was exposed to technical seminars which did not always provide the needed solutions. In this text, you will learn the functioning of a variety of equipment types, including Fired Heater Draft, Centrifugal Pump Head, Distillation Tray Efficiency, Vacuum Jets, Recip Compressors, Steam Turbines, Thermosyphon Circulation Reboilers and Air Cooler. Includes methods and procedures on how to make field measurements Outlines fire heater principles and operation and how they develop draft Describes distillation column operation and methods to increase their efficiency Includes computer modeling and provides use case examples

The latest methods for troubleshooting and maintaining process equipment This extensively revised and updated practical resource fully explains how to diagnose, troubleshoot, and correct problems across a broad range of industries—all without complex equations and without ever losing sight of the importance of direct field measurements and observations. This fifth edition features new and expanded coverage of: Causes and Effects of Wet Steam on Turbines and Strippers Distillation Design Errors and Inspecting Tower Internals Setting Pressure Relief Valves on Vessels and Heat Exchangers Reduction of Flare Losses Safer Procedures for Sampling Hazardous Material Taking Field Measurements Safely and Effectively Filled with real-world examples and illustrations, A Working Guide to Process Equipment, Fifth Edition clearly demonstrates how theory applies to solving real-world plant operation problems. Selected hand calculation methods are also provided. Comprehensive Coverage of: Distillation Towers * Tower Internals * Trays and Packing * Pumparounds * Draw-Off Nozzle Hydraulics * Tower Pressure Control * Cooling Water Systems * Instruments * Bubble Point and Dew Point * Vacuum Systems * Surface Condensers * Shell and Tube Heat Exchangers * Natural and Forced Circulation Reboilers * Steam Strippers * Steam and Condensate Systems * Condensers and Air Coolers * Fired Heaters * Steam Generation * Deaerators and Steam Systems * Wastewater Strippers * Steam Turbines * Refrigeration Systems * Catalytic Effects * Centrifugal Pumps * Control Valves * Separators * Centrifugal Compressors and Surge * Reciprocating Compressors * Corrosion * Fluid Flow in Pipes * Super-Fractionation Stage * Computer Control * Field Troubleshooting * Commentary on & need for Suppression of CO2 Emissions

Diagnose and Troubleshoot Problems in Chemical Process Equipment with This Updated Classic! Chemical engineers and plant operators can rely on the Third Edition of A Working Guide to Process Equipment for the latest diagnostic tips, practical examples, and detailed illustrations for pinpointing trouble and correcting problems in chemical process equipment. This updated classic contains new chapters on Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, Fundamental Concepts of Process Equipment, and Process Safety. Filled with worked-out calculations, the book examines everything from trays, reboilers, instruments, air coolers, and steam turbines…to fired heaters, refrigeration systems, centrifugal pumps, separators, and compressors. The authors simplify complex issues and explain the technical issues needed to solve all kinds of equipment problems. Comprehensive and clear, the Third Edition of A Working Guide to Process Equipment features: Guidance on diagnosing and troubleshooting process equipment problems Explanations of how theory applies to real-world equipment operations Many useful tips, examples, illustrations, and worked-out calculations New to this edition: Control Valves, Cooling Towers, Waste Heat Boilers, Catalytic Effects, and Process Safety Inside this Renowned Guide to Solving Process Equipment Problems • Trays • Tower Pressure • Distillation Towers • Reboilers • Instruments • Packed Towers • Steam and Condensate Systems • Bubble Point and Dew Point • Steam Strippers • Draw-Off Nozzle Hydraulics • Pumparounds and Tower Heat Flows • Condensers and Tower Pressure Control • Air Coolers • Deaerators and Steam Systems • Vacuum Systems • Steam Turbines • Surface Condensers • Shell-and-Tube Heat Exchangers • Fire Heaters • Refrigeration Systems • Centrifugal Pumps • Separators • Compressors • Safety • Corrosion • Fluid Flow • Computer Modeling and Control • Field Troubleshooting Process Problems