Abrasive Technology

Abrasive technology is becoming increasingly important in precision manufacturing. This volume contains more than 70 refereed technical papers contributed by worldwide academic researchers and industrial practitioners, on the latest development in abrasive technology. Specifically, it covers the mechanics and mechanisms of abrasive processes as well as the technologies and applications related to abrasive jet machining, nano-machining, grinding, polishing, horning and lapping. It also includes topics on high- speed machining, eco-machining and laser micro-machining technologies. The discussion is on the practical applications of abrasive technology and the associated theories make this book very useful for academic researchers and industrial practitioners.

The subject matter of this book is the information on the abrasive technology methods, the characteristics of the methods (for example, the technological parameters, tools, and machines), innovative methods, characteristics of surface structure and surface properties after this type of mechanical process, and application in various industrial branches and other technical and technological domains. Abrasive technology is very important, for example, in precision component manufacturing and nano-technology devices. The aim of this book is to present information on the characteristics and applications of abrasive technology, abrasive tools, tests, and also the innovative methods of this technology. This information enables scientists, engineers, and designers to ensure the soundness and integrity of the fabricated components and to develop new techniques effectively.

This volume aims to promote the latest advances in abrasive technology. Emphasis is placed on both the development of practical methods and the understanding of the mechanisms of machining ceramics, semiconductors, steel alloys, and other advanced materials. About 50 technical papers are included in the volume, describing the recent advances in the mechanics of abrasive machining, mechanisms of grinding, difficult-to-machine materials, grinding wheel technology, machinery and measurement, polishing, lapping, and nano-machining. Theoretically, the book discusses the material removal and deformation mechanisms; from the practical point of view, it provides useful data for direct industrial applications.

Volume is indexed by Thomson Reuters CPCI-S (WoS). Abrasive machining is one kind of old technology, but it has a far-reaching impact on a broad spectrum of industries. In particular modern manufacturing, there is an ever increasing demand of advanced abrasive technology and other precision abrasive technology. The collection brings together both academic researchers and practitioners from around the world for interchange of the latest developments. The 123 papers are grouped as follows: 1: Abrasive Jet Machining; 2: Abrasive Machining; 3: Advanced Cutting Technology; 4: Brittle Material Machining; 5: CMP and Silicon Wafer Processing; 6: Coolants and Cooling; 7: Design, Fabrication and Analysis of Devices for the Applications of Abrasive Technologies; 8: EDM, Ultrasonic Machining, and Laser Machining; 9: Finishing, Lapping and Polishing; 10: Glass Molding and Related Topics; 11: Grinding Wheel and Abrasive Grain Technologies; 12: In-Process Measurement and Monitoring, Metrology; 13: Machine Tools and Systems, Tooling Processing; 14: Micro/Nano-Machining; 15: Surface Integrity and Materials Characterization; 16: Tribology in Manufacturing; 17: Truing, Dressing and ELID.

This new edition draws upon the fundamentals of abrasive machining processes and the science of tribology to understand, predict, and improve abrasive machining processes. Each of the main elements of the abrasive machining system is looked at alongside the tribological factors that control the efficiency and quality of the processes described. The new edition has been updated to include a variety of industrial applications. Grinding and conditioning of grinding tools are dealt with in particular detail, and solutions are proposed for many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid tool wear, vibrations, workpiece burn, and high process costs. The entire book has been rewritten and restructured, with ten completely new chapters. Other new features include: Extensive explanations of the main abrasive machining processes such as grinding (including reciprocating and creep-feed grinding, high-speed high-efficiency deep grinding, external and internal cylindrical grinding, and centerless grinding), honing, superfinishing, lapping, polishing, and finishing Discussions of the new classes of abrasives, abrasive tools, and bonding materials New case studies and troubleshooting on the most common grinding practices New coverage on grinding tool conditioning, mechanical dressing, and nonmechanical dressing processes Detailed explanations of the effects of process input parameters (such as cutting parameters, workpiece material and geometry, and abrasive tools) on process characteristics, workpiece quality, tool wear, and process parameters (such as cutting forces and temperature as well as achievable material removal rate) Updated topics regarding process fluids for abrasive machining and fluid delivery

Presenting a comprehensive treatment of grinding theory and its practical utilization, this edition focuses on grinding as a machining process using bonded abrasive grinding wheels as the cutting medium. It provides a description of abrasives and bonded abrasive cutting tools.

This book presents a wealth of valuable up-to-date information for active researchers and engineers, and will certainly form a solid basis for any future research, in the field of abrasive technology, which is aimed at creating new and practical machine tools, systems and processes, or at identifying new characteristics.

Selected, peer reviewed papers from the 14th International Symposium on Advances in Abrasive Technology, ISAAT 2011, Sep. 18 - 21, 2011, Stuttgart, Germany