Detailed Project Profiles On Hi Tech Plastic Products 2nd Revised Edition

Plastic is a polymeric material that has the capability of being molded or shaped, usually by the application of heat and pressure. This property of plasticity, often found in combination with other special properties such as low density, low electrical conductivity, transparency, and toughness, allows plastics to be made into a great variety of products. Many of the chemical names of the polymers employed as plastics have become familiar to consumers, although some are better known by their abbreviations or trade names. Thus, polyethylene terephthalate and polyvinyl chloride are commonly referred to as PET and PVC, while foamed polystyrene and polymethyl methacrylate are known by their trademarked names, Styrofoam and Plexiglas (or Perspex). The plastic consumption will increase to 20 million tonnes a year in 2020 from the current 8 million tonnes a year in India. Plastics is one of the biggest contributor to India’s GDP with the growth rate of 12%-15% per annum, it houses over 50,000 manufacturers and employees of over 40 lakh workers in the plastics industry. Polymers are chemical compounds whose molecules are very large, often resembling long chains made up of a seemingly endless series of interconnected links. The size of these molecules, as is explained in chemistry of industrial polymers, is extraordinary, ranging in the thousands and even millions of atomic mass units. Polymers have found uses in all spheres of life with demand for better materials, greater functional utility, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5.5 kg. The Government of India has prepared an ambitious plan to achieve a ten-fold increase in plastic exports (from $ 25 mn to 250 mn) to the US. Polyethylene terephthalate is a thermoplastic polymer resin of the polyester family and is used in synthetic fibers; beverage, food and other liquid containers; thermoforming applications; and engineering resins often in combination with glass fiber. PET in its natural state is a colorless, semi-crystalline resin. Based on how it is processed, PET can be semi-rigid to rigid, and it is very lightweight. It makes a good gas and fair moisture barrier, as well as a good barrier to alcohol and solvents. Poly (vinyl chloride), is the third-most widely produced polymer, after polyethylene and polypropylene. PVC comes in two basic forms: rigid (sometimes abbreviated as RPVC) and flexible. The rigid form of PVC is used in construction for pipe and in profile applications such as doors and windows. It is also used for bottles, other non-food packaging, and cards (such as bank or membership cards). It can be made softer and more flexible by the addition of plasticizers, the most widely used being phthalates. Around 1.1 Million Metric Tons, out of which, Polyvinyl chloride (PVC) accounts for 0.36 Million Metric Tons, Polypropylene (PP) 0.27 Million Metric Tons and Polyethylene (PE) 0.46 Million Metric Tons. The quantum of imports increased further to 1.8 MMT with imports of Polyvinyl chloride (PVC), Polypropylene (PP) and Polyethylene (PE) rising to 0.70, 0.43 and 0.62 MMT. Replicating the growth in gross domestic product, polymer demand in India grew from 3.459 Million Metric ton per annum (MMtpa) in 2000 to 9.013 MMtpa in 2011 at a Compound Annual Growth Rate (CAGR) of 9.1%. Strong growth in the packaging sectors will drive the demand further to 14.315 MMtpa in 2016. To meet this growing demand, India increased its polymer production from 3.568 MMtpa in 2000 to 7.377 MMtpa in 2016. With an increase in demand the polymer consumption is expected to double by 2020, to about 20 million metric tons. Disposable is the ability of something to be disposed of or thrown away after use. A disposable (also called disposable product) is a product designed for a single use after which it is recycled or is disposed as solid waste. The term often implies cheapness and short-term convenience rather than medium to long-term durability. Polystyrene is a synthetic aromatic polymer made from the monomer styrene. Polystyrene can be solid or foamed. General purpose polystyrene is clear, hard, and rather brittle. It is an inexpensive resin per unit weight. It is a rather poor barrier to oxygen and water vapor and has a relatively low melting point. Polystyrene is one of the most widely used plastics, the scale of its production being several billion kilograms per year. India is growing at an average annual rate of 7.6% for the past five years and it is expected to continue growing at an equal if not faster rate. The rapid economic growth is increasing and enhancing employment and business opportunities and in turn increasing disposable incomes. As households with disposable incomes from Rs 200,000 to 1,000,000 a year comprises about 50 million people, roughly 5% of the population at present. By 2025 the size of middle class will increase to about 583 million people, or 41% of the population. The size of the Indian medical device industry will jump to INR 761 billion by 2017 registering a CAGR of 20% during 2012-17. The content of the book includes information about plastic. The major contents of this book are project profiles of projects like Plastics and Polymers Industry in India, Disposable Plastic Syringes, Flexible Polyurethane Foam, PVC Wires & Cables, Disposable Dishes, Knife, Fork & Cutlery Items (Spoon)Thermacol Cups, Glass and Plates, Pet Bottle from Pet Resin, PVC Flex Banner (Front Lit, Backlit & Vinyl),Wood Plastic Composite (WPC),HDPE/PP Woven Sacks, Pet Bottle Recycling, Plastic Injection, Moulded Products (Buckets, Tumblers, Tubs & Toilet Bowl Cleaning Brush),Disposable Plastic Cups, Plates & Glasses. Project profile contains information like introduction, uses and applications, properties, manufacturing process, B.I.S. specifications, raw material details, process description, process flow diagram, suppliers of plant & machinery, suppliers of raw material, land & building, plant & machinery, fixed capital, working capital requirement/month, total working capital/month, cost of project, rate of return, breakeven point (B.E.P) This book is very useful for new entrepreneurs, technical institutions, existing units and technocrats.

NIIR had identified some Hi-Tech Projects for the entrepreneurs and published a book on that projects which titled "Detailed Projects Profile on Selected Hi-Tech Projects". These Hi-tech projects are Aluminium Beverages cans, Beer industry, Compact Disc, Lap Top computers, Optical fibre cables, plastic I. V. Bottles, Solar Power Plant, Telephone Cables and XLPE cables. All the above projects are based on latest technologies. Each project present with uses and application, market position, manufacturing process, flow diagram. Suppliers of machineries and raw material along with cost estimation. These hi-tech projects have bright market potential and demand would be increased. This book is very informative and useful for relevant entrepreneurs.

Until recently fats and oils have been in surplus, and considered a relatively low value byproduct. Only recently have energy uses of fats and oils begun to be economically viable. Food value of fats and oils is still far above the energy value of fats and oils. Industrial and technical value of fats and oils is still above the energy value of fats and oils. Animal feeds value of fats and oils tends to remain below the energy value of fats and oils. With development of new technology oils and fats industry has undergone a number of changes and challenges that have prompted the development of new technologies, and processing techniques. Oils and fats constitute one of the major classes of food products. In fact oils and fats are almost omnipresent in food processing – whether naturally occurring in foods or added as ingredients for functional benefits and, despite the impression given by several sources to the contrary; they remain an essential part of the human diet. However, it is increasingly apparent that both the quantity and the quality of the fat consumed are vital to achieve a balanced diet. They are essential constituents of all forms of plant and animal life. Oils and fats occur naturally in many of our foods, such as dairy products, meats, poultry, and vegetable oil seeds. India is the biggest supplier of greater variety of vegetable oil and still the resources are abundant. The applications of oils are also seen in paints, varnishes and related products. Since the use of oils and fats in our daily life is very noticeable the market demands of these products are splendid. Special efforts has been made to include all the valuable information about the oils, fats and its derivatives which integrates all aspects of food oils and fats from chemistry to food processing to nutrition. The book includes sources, utilization and classification of oil and fats followed by the next chapter that contain details in physical properties of fat and fatty acids. Exquisite reactions of fat and fatty acids are also included in the later chapter. It also focuses majorly in fractionation of fat and fatty acids, solidification, homogenization and emulsification, extraction of fats and oils from the various sources, detail application in paints, varnishes, and related products is also included. It also provides accessible, concentrated information on the composition, properties, and uses of the oils derived as the major product followed by modifications of these oils that are commercially available by means of refining, bleaching and deodorization unit with detailed manufacturing process, flow diagram and other related information of important oils, fats and their derivatives. Special content on machinery equipment photographs along with supplier details has also been included. We hope that this book turns out to be considerate to all the entrepreneurs, technocrats, food technologists and others linked with this industry. 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Phenolic resins, also known as phenol–formaldehyde resins, are synthetic polymers that are produced from the reaction of phenol or substituted phenol with formaldehyde at high temperatures. These are widely used in wood adhesives, molding compounds, and laminates. The resins are flame-retardant, demonstrate high heat resistance, high tensile strength, and low toxicity, and generate low smoke. In the report, the phenolic resins market is segmented on the basis of product type, application, and region. Phenolic Resin Market size estimated to reach at USD 19.13 billion in 2026. Alongside, the market is anticipated to grow at a CAGR of 5.4% during the forecast period. The global phenolic resins market has experienced a notable growth and it has been projected that the global market will see stable growth during the forecast period. The high mechanical strengths, low toxicity, heat resistance, low smoke and other several properties has made the phenolic resins to make their use in the applications such as in laminations, wood adhesives, molding compound, construction, automobile and others. Growing demand of these applications has increased the production of phenolic resins to meet the current market demand. Also, phenolic resins is used in flame retardant which is very crucial for automobiles and aircrafts. This book basically deals with general reaction of phenols with aldehydes, the resoles, curing stages of resoles, kinetics of a stage reaction, chemistry of curing reactions, kinetics of the curing reaction, the novolacs, decomposition products of resites, acid cured resites, composition of technical resites, mechanisms of rubber vulcanization with phenolic resins, thermosetting alloy adhesives, vinyl phenolic structural adhesives, nitrile phenolic structural adhesives, phenolic resins in contact adhesives, chloroprene phenolic contact adhesives, nitrile phenolic contact adhesives, phenolic resins in pressure sensitive adhesives, rubber reinforcing resins, resorcinol formaldehyde latex systems, phenolic resin chemistry, bio-based phenolic resins, flexibilization of phenolic resins, floral foam (Phenolic Foam) with resin manufacturing, lignin-based phenol formaldehyde (LPF) resins, phenol formaldehyde resin, alkaline phenol formaldehyde resin, furfuryl alcohol phenol urea formaldehyde resin, phenol formaldehyde resin (Shell Sand Resin), phenol formaldehyde resin (Cold Box Resin), effluent treatment plant, standards and legislation, marketing of thermoset resins, process flow sheet, sample plant layout and photographs of machinery with supplier’s contact details. A total guide of phenolic resins and entrepreneurial success in one of today's most lucrative resin industry. This book is one-stop guide to one of the fastest growing sectors, where opportunities abound for manufacturers, retailers, and entrepreneurs. This is the only complete handbook on Phenolic resins.

Tobacco comes from a leafy plant that tends to grow in warm tropical areas. It is famously grown all over the Caribbean, where the warm, sunny conditions make for a perfect growing climate. Tobacco is usually smoked as a nicotinic stimulant and is mostly processed, rolled and dried before being smoked. Different geographies produce different types of the plant. The taste and flavor of the leaves are the characteristic trademarks of different types. The process of curing also determines the type of tobacco. Tobacco products include cigarettes, cigars, loose pipe tobacco, chewing tobacco and snuff. These products contain the dried, processed leaves of the tobacco plant nicotiana rustica or nicotiana tabacum. All tobacco contains nicotine, an addictive drug. Today’s tobacco also contains thousands of other chemicals designed to make the products more user-friendly and addictive. Nicotine is a nitrogen-based compound which dissolves in organic compounds. Tobacco leaves contain plenty of nicotine which evaporates on burning. This nitrogen-based compound is addictive in low amounts and toxic in high doses. Nicotine Sulfate is a potent pesticide, known for its high toxicity. A large proportion of Indian economy is agro based in which Tobacco is one of the principal cash crops. The tobacco production and its allied products’ sales in the country have played a prominent role in the development of nation’s economy. India is the largest tobacco market in the world in terms of tobacco consumption. The smokeless tobacco has historically been served as a tradition in India for many decades. Tobacco Waste or dust is generated at various stages of post-harvest processing of tobacco and also while manufacturing various tobacco products mainly during manufacture of tobacco products like cigarette and Beedi. The types of wastes generated during pre and post-harvest practice of tobacco include suckers, stems, mid ribs, leaf waste and dust. The main contents of the book are Tobacco Cultivation, Tobacco Diseases and Pests, Organic Tobacco Production, Chewing Tobacco, Cigarettes, Bidi, Cigars, Readymade Khaini, Chewing Tobacco (Khaini), Zarda, BIS Specifications, Katha, Mouth Fresheners, Pan Chutney, Pan Masala, Kimam, Tobacco of Various Grade, Sweet Supari, Nicotine Sulphate, USP Nicotine, Nicotine Tartarate, Nicotine Polacrilex Resin, Smokeless Tobacco (SLT), Hookah, Tobacco Products Manufacturing Processes, E-Liquid (Main Chemicals, Compounds, Components), Additives in Tobacco Products, Additives Products, Packaging & Labeling (Design Trends & Technologies), Plastics in Food Packaging, Packaging Laws and Regulations and Photographs of Machinery with Supplier’s Contact Details. This book is one-stop guide to one of the fastest growing sector of the Pan Masala, Tobacco and Tobacco Products, where opportunities abound for manufacturers, retailers, and entrepreneurs. This is the only complete handbook on Pan Masala, Tobacco and Tobacco Products. It serves up a feast of how-to information, from concept to purchasing equipment.

Soap is the traditional washing compound made from oil fats and caustic alkali. It is an item of daily necessity as cleaning agent. There are few specialty soaps like the washing soaps, castile soaps, sandal soap, specially flavored soaps, medicated soaps, toilet soaps and baby soaps. Population growth, especially households with children has a proportional impact on the growth of the manufacturing sector of the industry. The soap industry is vivacious, varied, creative and tricky, and has the prospective to provide a gratifying career. With increasing popularity there has been increase in potential competitors but it still has the opportunity of further exploitation. Today with increase in disposable incomes all around the world, demand for these products expected to increase because consumers are moving up towards premium products. With increasing awareness of hygienic standards, the market for the Soap is growing at a rate higher than 8% annually. People have become more creative in trying to find new ways in which they can make soap either for domestic use or commercial purposes. This book will provide all the basic facts and information you need to get started. You will be able to slowly build your way up to completely master the art of soap making. The book contains processes formulae, Photographs of Plant & Machinery with Supplier’s Contact Details, Addresses of Raw Material Suppliers and providing information regarding manufacturing method of different washing and toilet soaps. Some of the fundamentals of the book are raw material oil and fats, fatty acids, manufacture of soap products, technology of soap manufacturing, various formulations of soaps, soap perfumery, management of soap factories, analytical methods. This book will be a mile stone for its readers who are new to this sector, will also find useful for professionals, entrepreneurs, those studying and researching in this important area.

Ayurvedic medicine (also called Ayurveda) is one of the world’s oldest medical systems. It originated in India and has evolved there over thousands of years. It is a holistic healing science. Ayurvedic practice involves the use of medications that typically contain herbs, metals, minerals, or other materials. Now-a-days people are attracted more towards Ayurvedic medicines as the allopathic medicines are costlier and have side effects. There is more and more scientific research being conducted in our country for treatment of various diseases by Ayurvedic and herbal therapy. Research on medicinal and cosmetic uses of herbs is contributing to the growth of herbal industry. A large number of ailments have Ayurvedic treatment much superior to the other system of medicines and this has been recognized world over. Medicine has become an increasingly accepted alternative medical treatment in America during the last two decades. Up to 80% of people in India use either Ayurveda or other traditional medicines. It is believed that building a healthy metabolic system, attaining good digestion and proper excretion leads to vitality. India is said to have advantage of well recorded and well practiced knowledge of traditional herbal medicines. Herbal products are in huge demand in the developed world for health care, for the reason that they are efficient, safe and have lesser side effects. Efforts have been made on this book to enable readers to explore details regarding medicinal plants and their processing, learn about the unique composition of Rooh Afza, a clinical study of Chyavanaprash produced by Ayurveda rasashala, a clinical assessment of effect of triphala inlipoma, formulae and processes of different types of Ayurvedic Medicines like churan, capsules, syrup, sharbat, pastes etc that are used in various ailments. It also highlights preparation and uses of every product accompanied with their formulations which offers relief from a variety of conditions, such as cold and flu symptoms, headaches, toothaches, sore throats, high cholesterol, vision problems, anxiety, depression etc. Special content on machinery equipment photographs along with supplier details has also been included.

The steel industry has had a long history of development, yet, despite all the time that has passed, it still demonstrates all the signs of longevity. The steel industry is expanding worldwide. The economic modernization processes in these countries are driving the sharp rise in demand for steel. Rolling is a metal forming process in which metal stock is passed through a pair of rolls. Rolling is classified according to the temperature of the metal rolled. Being a core sector, steel industry reflects the overall economic growth of an economy in the long term. Also, steel demand, being derived from other sectors like automobiles, consumer durables and infrastructure, its fortune is dependent on the growth of these user industries. Steel consumption is forecast to grow annually by about 5%–6%. This handbook describes different classes of steel making processes, welding processes and plant & machinery suppliers with their photographs. Techniques of steelmaking have undergone vast changes in scale and new processes have been developed to meet the demands of speed, quantity and quality. There are various hot mills involved in the production of steel plate mill, hot strip mill, bar and rod mills etc. This handbook deliberated on the fundamental of mechanical working and its theory in a very simpler way. In addition it describes statistical methods of quality control, total quality management, quality assurance & raw material which are used in making of steel. The major contents of the handbook are fusion welding processes, grinding and abrasive processes, width change by rolling and pressing, metallurgical defects in cast slabs and hot rolled products, primary steel-making processes, optimization and control of width change process, fundamentals of metal casting, steel making technology, basic principles of width change, plate mills, hot strip mills, quality assurance, testing and inspection, bar and rod mills. It will be a standard reference book for professionals, entrepreneurs, those studying and researching in this important area and others interested in the field of steel rolling.