Industrial Control Technology

Control engineering seeks to understand physical systems, using mathematical modeling, in terms of inputs, outputs and various components with different behaviors. It has an essential role in a wide range of control systems, from household appliances to space flight. This book provides an in-depth view of the technologies that are implemented in most varieties of modern industrial control engineering. A solid grounding is provided in traditional control techniques, followed by detailed examination of modern control techniques such as real-time, distributed, robotic, embedded, computer and wireless control technologies. For each technology, the book discusses its full profile, from the field layer and the control layer to the operator layer. It also includes all the interfaces in industrial control systems: between controllers and systems; between different layers; and between operators and systems. It not only describes the details of both real-time operating systems and distributed operating systems, but also provides coverage of the microprocessor boot code, which other books lack. In addition to working principles and operation mechanisms, this book emphasizes the practical issues of components, devices and hardware circuits, giving the specification parameters, install procedures, calibration and configuration methodologies needed for engineers to put the theory into practice. Documents all the key technologies of a wide range of industrial control systems Emphasizes practical application and methods alongside theory and principles An ideal reference for practicing engineers needing to further their understanding of the latest industrial control concepts and techniques

This handbook gives comprehensive coverage of all kinds of industrial control systems to help engineers and researchers correctly and efficiently implement their projects. It is an indispensable guide and references for anyone involved in control, automation, computer networks and robotics in industry and academia alike. Whether you are part of the manufacturing sector, large-scale infrastructure systems, or processing technologies, this book is the key to learning and implementing real time and distributed control applications. It covers working at the device and machine level as well as the wider environments of plant and enterprise. It includes information on sensors and actuators; computer hardware; system interfaces; digital controllers that perform programs and protocols; the embedded applications software; data communications in distributed control systems; and the system routines that make control systems more user-friendly and safe to operate. This handbook is a single source reference in an industry with highly disparate information from myriad sources. Helps engineers and researchers correctly and efficiently implement their projects An indispensable guide and references for anyone involved in control, automation, computer networks and robotics Equally suitable for industry and academia

The book begins with an overview of automation history and followed by chapters on PLC, DCS, and SCADA –describing how such technologies have become synonymous in process instrumentation and control. The book then introduces the niche of Fieldbuses in process industries. It then goes on to discuss wireless communication in the automation sector and its applications in the industrial arena. The book also discusses theall-pervading IoT and its industrial cousin,IIoT, which is finding increasing applications in process automation and control domain. The last chapter introduces OPC technology which has strongly emerged as a defacto standard for interoperable data exchange between multi-vendor software applications and bridges the divide between heterogeneous automation worlds in a very effective way. Key features: Presents an overall industrial automation scenario as it evolved over the years Discusses the already established PLC, DCS, and SCADA in a thorough and lucid manner and their recent advancements Provides an insight into today’s industrial automation field Reviews Fieldbus communication and WSNs in the context of industrial communication Explores IIoT in process automation and control fields Introduces OPC which has already carved out a niche among industrial communication technologies with its seamless connectivity in a heterogeneous automation world Dr. Chanchal Dey is Associate Professor in the Department of Applied Physics, Instrumentation Engineering Section, University of Calcutta. He is a reviewer of IEEE, Elsevier, Springer, Acta Press, Sage, and Taylor & Francis Publishers. He has more than 80 papers in international journals and conference publications. His research interests include intelligent process control using conventional, fuzzy, and neuro-fuzzy techniques. Dr. Sunit Kumar Sen is an ex-professor, Department of Applied Physics, Instrumentation Engineering Section, University of Calcutta. He was a coordinator of two projects sponsored by AICTE and UGC, Government of India. He has published around70 papers in international and national journals and conferences and has published three books – the last one was published by CRC Press in 2014. He is a reviewer of Measurement, Elsevier. His field of interest is new designs of ADCs and DACs.

Now in its second edition, Industrial Control Electronics continues to provide readers with an extraordinarily comprehensive understanding of instrumentation, process control, and servomechanisms - all in a single volume! In addition to detailed discussion of modern components, circuits, devices and control techniques used in today's industrial automated systems, this edition features two all-new chapters on DC and AC variable speed drives plus a generic approach to PLCs that employs the Allen-Bradley SLC-500 as a sample. As in the first edition, the book begins with an overview of the control loop while subsequent sections allow readers to explore individual elements of the loop in depth. This logical organization allows the book to be used effectively in a variety of programs, including: Electromechanical Technology, Instrumentation (Process Control) Technology, Automated Manufacturing Systems (AMS), Electronics Technology, and Industrial Maintenance.

Improvements in software, instrumentation, and feedback control as well as deepening linkages between fundamental aspects of process technology have vastly changed the practice of industrial process control. Newcomers to the field must have a strong understanding of the new demands and capabilities of modern process control operations. Reflecting these changes, Introduction to Process Control infuses traditional topics with industry-based practices that provide more integrated process operation, control, and information systems. The authors adopt a thoughtfully conceived approach that follows a "Continuing Problem" throughout the text, adding new concepts and strategies to the example, which culminates in a complete control design strategy. This fully realized system is implemented in MATLAB®, with software downloads available from the CRC Web site. This approach not only provides seamless continuity, but also addresses the plantwide control problem and engenders hands-on, step-by-step understanding of how the concepts apply to real processes. The book introduces data processing and reconciliation along with process monitoring as integral components of overall control system architecture. Along with an introduction to modern architectures of industrial computer control systems, Introduction to Process Control offers unique and unparalleled coverage of the expanded role of process control in modern industry, from modeling the process to implementing a plant-wide system.

Issues such as logistics, the coordination of different teams, and automatic control of machinery become more difficult when dealing with large, complex projects. Yet all these activities have common elements and can be represented by mathematics. Linking theory to practice, Industrial Control Systems: Mathematical and Statistical Models and Techni

Drives and Control for Industrial Automation presents the material necessary for an understanding of servo control in automation. Beginning with a macroscopic view of its subject, treating drives and control as parts of a single system, the book then pursues a detailed discussion of the major components of servo control: sensors, controllers and actuators. Throughout, the mechatronic approach – a synergistic integration of the components – is maintained, in keeping with current practice. The authors’ holistic approach does not preclude the reader from learning in a step-by-step fashion – each chapter contains material that can be studied separately without compromising understanding. Drives are described in several chapters according to the way they are usually classified in industry, each comprised of its actuators and sensors. The controller is discussed alongside. Topics of recent and current interest – piezoelectricity, digital communications and future trends – are detailed in their own chapters.

Overview of Industrial Process Automation, Second Edition, introduces the basics of philosophy, technology, terminology, and practices of modern automation systems through the presentation of updated examples, illustrations, case studies, and images. This updated edition adds new developments in the automation domain, and its reorganization of chapters and appendixes provides better continuity and seamless knowledge transfer. Manufacturing and chemical engineers involved in factory and process automation, and students studying industrial automation will find this book to be a great, comprehensive resource for further explanation and study. Presents a ready made reference that introduces all aspects of automation technology in a single place with day-to-day examples Provides a basic platform for the understanding of industry literature on automation products, systems, and solutions Contains a guided tour of the subject without the requirement of any previous knowledge on automation Includes new topics, such as factory and process automation, IT/OT Integration, ISA 95, Industry 4.0, IoT, etc., along with safety systems in process plants and machines