Introduction To Manufacturing Processes And Materials

The first manufacturing book to examine time-based break-even analysis, this landmark reference/text applies cost analysis to a variety of industrial processes, employing a new, problem-based approach to manufacturing procedures, materials, and management. An Introduction to Manufacturing Processes and Materials integrates analysis of material costs and process costs, yielding a realistic, effective approach to planning and executing efficient manufacturing schemes. It discusses tool engineering, particularly in terms of cost for press work, forming dies, and casting patterns, process parameters such as gating and riser design for casting, feeds, and more.

This book takes a modern, all-inclusive look at manufacturing processes, but also provides a substantial coverage of engineering materials and production systems. Materials, processes, and systems are the basic building blocks of manufacturing and the three broad subject areas of this book.· Material Properties, Product Attributes· Engineering Materials· Solidification Processes· Particulate Processing For Metals And Ceramics· Metal Forming And Sheet Metalworking· Material Removal Processes· Properties Enhancing And Surface Processing Operations· Joining And Assembly Processes· Special Processing And Assembly Technologies· Manufacturing Systems· Support Functions In Manufacturing.

This best-selling textbook for major manufacturing engineering programs across the country masterfully covers the basic processes and machinery used in the job shop, tool room, or small manufacturing facility. At the same time, it describes advanced equipment and processes used in larger production environments. Questions and problems at the end of each chapter can be used as self-tests or assignments. An Instructor's Guide is available to tailor a more structured learning experience. Additional resources from SME, including the Fundamental Manufacturing Processes videotape series can also be used to supplement the book's learning objectives. With 31 chapters, 45 tables, 586 illustrations, 141 equations and an extensive index, Manufacturing Processes & Materials is one of the most comprehensive texts available on this subject.

A practical guide to materials and manufacturing concepts and applications Written in a straightforward, conversational style, this comprehensive textbook offers a hands-on introduction to materials science and manufacturing techniques. You will explore metallic and nonmetallic materials, their properties and applications, and how products are made from them, including traditional, additive, and advanced manufacturing methods. Materials and Manufacturing: An Introduction to How They Work and Why It Matters starts off by explaining materials science fundamentals and progresses to outline manufacturing processes in the order in which they are often employed. Coverage includes:•Metallic materials and processing•Nonmetallic materials and processing•Practical considerations in materials and manufacturing•Material structure, identification, and application•Compositional and property-based classification•Mechanical, thermal, and environmental concepts•Methods of testing materials•Sawing, broaching, filing, and abrasive machining•Milling, turning, boring, and hole making operations•Cohesive assembly through heat and chemical welding•Mechanical and adhesive assembly and finishing operations•The benefits and roles of additive and advanced manufacturing

This revision aims to address changes that have taken effect since the publication of the second edition. The most significant change has been in the attitude of industry to concurrent engineering. In 1987, mostly lip service was paid to it; today, it has become general practice in most competitive corporations. In the second edition , the author discussed this as the manufacturing system. In the third edition it becomes the focal point. Concurrent engineering involves the whole product realization process, including product concept, performance criteria, mechanical design and analysis, materials selection, process planning and modeling, production control, automation, assembly, management, and others. An introductory text cannot possibly cover all of these topics, hence the emphasis of the third edition remains on the physical principles and the application of these principles to processes. The major difference relative to the second edition will be the emphasis on interactions between process and design. Capabilities and limitations of processes will be highlighted to show what they mean in terms of design possibilities, and design modifications will be suggested for ease of manufacture. Impact on the environment and possibilities for recycling will be woven into the entire text.

This book introduces the materials and traditional processes involved in the manufacturing industry. It discusses the properties and application of different engineering materials as well as the performance of failure tests. The book lists both destructible and non-destructible processes in detail. The design associated with each manufacturing processes, such Casting, Forming, Welding and Machining, are also covered.

Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.