Iron And Steel Castings Engineering Guide

An accompanying guide to Aluminum Castings Engineering Guide, this guide explains the interactions of product design (function and manufacturability), materials engineering (the best choice of alloy and microstructure), and process engineering practices (to achieve the properties and integrity of a component at the most comprehensive cost).

This practical guide to product and process engineering of various aluminum castings emphasizes process and material characteristics; product-process-alloy integration; manufacturing aspects of aluminum casting; product design features; tooling design, feeding and gating design; product quality needs and specifications; product launches; and successful conversions of aluminum from steel and iron.

Cast iron offers the design engineer a low-cost, high-strength material that can be easily cast into a wide variety of useful, and sometimes complex, shapes. This handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all metals.

Modern civilization as people know it would not be possible without Iron and Steel. Iron has been a vital material in technology for well over three thousand years. However, since ancient times, steel is made by alloying iron with carbon to produce a harder, stronger metal that will take a much keener edge. Owing to its intense connections with core infrastructural segments of the economy, steel industry is of high priority and importance. Steel has probably the widest range of applications of any material. The wide range of alloy compositions, mechanical properties and product forms available make it a versatile material that is used in components and products that may be small or large, high-tech or low-tech, everyday or specialist. In an introduction to modern steel making, an attempt has been made to cover, as the space would permit, the entire field of steel making with equal emphasis on the general practices and the underlying principles. This book is intended as a resource and as an introduction to the layman about our most important metal system. This book provides basic information covering every aspect of iron and steel production as well as a practical aid for workers engaged in the field. After an introduction that deals with the history and production of iron and steel, the rest of the book examines their physical properties and metallurgy. Beginning with a brief introduction to the ferrous alloys and metals, types and production of cast iron, production of compacted Graphite Irons, Ductile Iron, Malleable Cast Iron and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric arc furnace process); provide a summary of the developments in secondary refining of steels; discuss principles and practices of ingot casting and continuous casting of steels; discusses the defects in the steel produced and also the remedies for their removal. This book provides considerable information in an easily assimilable form and makes an ideal introduction to the complex subject of steel technology.