Materials And Surface Engineering

This book, the second in the Woodhead Publishing Reviews: Mechanical Engineering Series, is a collection of high quality articles (full research articles, review articles, and cases studies) with a special emphasis on research and development materials and surface engineering and its applications. Surface engineering techniques are being used in the automotive, aircraft, aerospace, missile, electronic, biomedical, textile, petrochemical, chemical, moulds and dies, machine tools, and construction industries. Materials science is an interdisciplinary field involving the micro and nano-structure, processing, properties of materials and its applications to various areas of engineering, technology and industry. This book addresses all types of materials, including metals and alloys, polymers, ceramics and glasses, composites, nano-materials, biomaterials, etc. The relationship between micro and nano-structure, processing, properties of materials is discussed. Surface engineering is a truly interdisciplinary topic in materials science that deals with the surface of solid matter. Written by a highly knowledgeable and well-respected experts in the field The diversity of the subjects of this book present a range of views based on international expertise

This book provides a clear and understandable text for users and developers of advanced engineered materials, particularly in the area of thin films, and addresses fundamentals of modifying the optical, electrical, photo-electric, triboligical, and corrosion resistance of solid surfaces and adding functionality to solids by engineering their surface, structure, and electronic, magnetic and optical structure. Thin film applications are emphasized. Through the inclusion of multiple clear examples of the technologies, how to use them,and the synthesis processes involved, the reader will gain a deep understanding of the purpose, goals, and methodology of surface engineering and engineered materials. Virtually every advance in thin film, energy, medical, tribological materials technologies has resulted from surface engineering and engineered materials. Surface engineering involves structures and compositions not found naturally in solids and is used to modify the surface properties of solids and involves application of thin film coatings, surface functionalization and activation, and plasma treatment. Engineered materials are the future of thin film technology. Engineered structures such as superlattices, nanolaminates, nanotubes, nanocomposites, smart materials, photonic bandgap materials, metamaterials, molecularly doped polymers and structured materials all have the capacity to expand and increase the functionality of thin films and coatings used in a variety of applications and provide new applications. New advanced deposition processes and hybrid processes are being used and developed to deposit advanced thin film materials and structures not possible with conventional techniques a decade ago. Properties can now be engineered into thin films that achieve performance not possible a decade ago.

This book is intended to help engineers analyze service condition and potential mechanisms of surface degradation. This will enable engineers select suitable materials for improved service-life and performance of engineering components. The book comprises 7 chapters, and is well illustrated with schematics, photographs, microstructure, XRD patterns, EDAX mapping, and technical data tables. The book focuses on the influence of materials and methods of surface engineering on structure, properties, and wear-performance of engineering components. It begins with the need to study the subject of surface engineering, scope of surface engineering, and classification of techniques of surface engineering. The book covers conventional material system (steel, cast iron, stellite, WC-Co, PCDs, etc.) and new materials like multilayer structures, functionally gradient materials (FGMs), intermetallic barrier coatings, and thermal barrier coating. The book covers most conventional as well as advanced surface engineering techniques, such as burnishing, shot peening, flame and induction hardening, laser and electron beam hardening, plasma and TIG melting, carburizing, nitriding, cyaniding, boronizing, vanadizing, ion implantation, laser alloying, chemical vapor deposition, PE chemical vapor deposition, physical vapor deposition, weld overlays, laser cladding, hot dip galvanizing, hot dip lead tin coating, hot dip aluminizing, hot dip chromizing, electroplating, electroless plating (Ni-P and Ni-B), mechanical plating, roll bonding, explosive bonding, and hot isostatic. The book also includes an introductory chapter on friction-stir processing of aluminum and titanium alloys. Further, it discusses studies on structure, mechanical and wear properties of weld surfacing, flame spray coating, HVOF sprayed coating, laser cladding of ferrous metals, nickel and cobalt based alloys and their composites in as-sprayed and heat-treated conditions. The book provides a comprehensive overview of various destructive and nondestructive techniques used for characterization of engineered surfaces. The materials in the book will be useful to undergraduate and graduate students. In addition, the contents of this book can also be used for professional development courses for practicing engineers.

Surface engineering includes many facets of materials science that help regulate the function, quality, and safety of products such as automotive, textile, and electronic materials. New technologies are developing to help enhance the surface performance. Surface Engineering Techniques and Applications: Research Advancements provides recent developments in surface engineering techniques and applications. It details scientific and technological results while also giving insight to current research, economic impact, and environmental concerns so that academics, practitioners, and professionals in the field, as well as students studying these areas, can deepen their understanding of new surface processes.

Advanced surfaces enriches the high-throughput engineering of physical and chemical phenomenon in relatin to electrical, magnetic, electronics, thermal and optical controls, as well as large surface areas, protective coatings against water loss and excessive gas exchange. A more sophisticated example could be a highly selective surface permeability allowing passive diffusion and selective transport of molecules in the water or gases. The smart surface technology provides an interlayer model which prevents the entry of substances without affecting the properties of neighboring layers. A number of methods have been developed for coatings, which are essential building blocks for the top-down and/or bottom-up design of numerous functional materials. Advanced Surface Engineering Materials offers a detailed up-to-date review chapters on the functional coatings and adhesives, engineering of nanosurfaces, high-tech surface, characterization and new applications. The 13 chapters in this book are divided into 3 parts (Functional coatings and adhesives; Engineering of nanosurfaces; High-tech surface, characterization and new applications) and are all written by worldwide subject matter specialists. The book is written for readers from diverse backgrounds across chemistry, physics, materials science and engineering, medical science, environmental, bio- and nano- technologies and biomedical engineering. It offers a comprehensive view of cutting-edge research on surface engineering materials and their technological importance.

This book provides a general holistic view of materials degradation without undue emphasis on aqueous corrosion with the neglect of other important topics such as liquid metal corrosion. Discussion of materials degradation is balanced by detailed description and evaluation of surface engineering as a means of managing materials degradation. Thus, the trainee engineer is presented with a comprehensive view of the problem rather than just a part of the problem. The control or management of materials degradation is not only discussed in scientific terms, but the economics or financial aspects of materials degradation and surface engineering is also discussed in detail with the help of analytical models. Contents:Mechanisms of Materials Degradation:Mechanical Causes of Materials DegradationChemical Causes of Materials DegradationMaterials Degradation Induced by Heat and Other Forms of EnergyDuplex Causes of Materials DegradationSurface Engineering:Discrete Coatings Integral Coatings and Modified Surface LayersCharacterization of Surface CoatingsApplication of Control Techniques:Control of Materials DegradationFinancial and Industrial Aspects of Materials Degradation and Its Control Readership: Engineers and scientists in materials engineering, surface science, materials science (general), materials chemistry and surface and interface chemistry. Keywords:Corrosion;Wear;Integral Coatings;Discrete Coatings;Mechanical Damage;Cost Economies of Degradation;CharacterizationKey Features:Includes new sets of questions with answersEmphasizes the importance of selection of materials and its consequenceIntroduces new topics such as in-vivo degradation of biomedical implantsHighlights an analytical model of the costs and benefits of applying surface engineering to control materials degradationReviews:“This textbook is strong in its presentation of difficult concepts and in its unification of phenomenological description, coating technology, and characterization methods.”Surface Innovations

Surface Engineering of Metals provides basic definitions of classical and modern surface treatments, addressing mechanisms of formation, microstructure, and properties of surface layers. Part I outlines the fundamentals of surface engineering, presents the history of its development, and proposes a two-category classification of surface layers. Discussions include the basic potential and usable properties of superficial layers and coatings, explaining their concept, interaction with other properties, and the significance of these properties for proper selection and functioning. Part II provides an original classification of the production methods of surface layers. Discussions include the latest technologies in this field, characterized by directional or beam interaction of particles or of the heating medium with the treat surface.

Today's shortages of resources make the search for wear and corrosion resistant materials one of the most important tasks of the next century. Since the surface of a material is the location where any interaction occurs, it is that there the hardest requirements on the material are imposed: to be wear resistant for tools and bearings; to be corrosion resistant for turbine blades and tubes in the petrochemical industry; to be antireflecting for solar cells; to be decorative for architectural panels and to combine several of these properties in other applications. Surface engineering is the general term that incorporates all the techniques by which a surface modification can be accomplished. These techniques include both coating and modification of the surface by ion implantation and laser beam melting. In recent years a continuously growing number of these techniques were developed to the extent that it became more and more difficult to maintain an overlook and to understand which of these highly differentiated techniques might be applied to resolve a given surface engineering problem. A similar development is also occuring for surface characterization techniques. This volume contains contributions from renowned scientists and engineers to the Eurocourse the aim of which was to inform about the various techniques and to give a comprehensive survey of the latest development on this subject.