Materials Processing

Materials Processing is the first textbook to bring the fundamental concepts of materials processing together in a unified approach that highlights the overlap in scientific and engineering principles. It teaches students the key principles involved in the processing of engineering materials, specifically metals, ceramics and polymers, from starting or raw materials through to the final functional forms. Its self-contained approach is based on the state of matter most central to the shaping of the material: melt, solid, powder, dispersion and solution, and vapor. With this approach, students learn processing fundamentals and appreciate the similarities and differences between the materials classes. The book uses a consistent nomenclature that allow for easier comparisons between various materials and processes. Emphasis is on fundamental principles that gives students a strong foundation for understanding processing and manufacturing methods. Development of connections between processing and structure builds on students’ existing knowledge of structure-property relationships. Examples of both standard and newer additive manufacturing methods throughout provide students with an overview of the methods that they will likely encounter in their careers. This book is intended primarily for upper-level undergraduates and beginning graduate students in Materials Science and Engineering who are already schooled in the structure and properties of metals, ceramics and polymers, and are ready to apply their knowledge to materials processing. It will also appeal to students from other engineering disciplines who have completed an introductory materials science and engineering course. Coverage of metal, ceramic and polymer processing in a single text provides a self-contained approach and consistent nomenclature that allow for easier comparisons between various materials and processes Emphasis on fundamental principles gives students a strong foundation for understanding processing and manufacturing methods Development of connections between processing and structure builds on students’ existing knowledge of structure - property relationships Examples of both standard and newer additive manufacturing methods throughout provide students with an overview of the methods that they will likely encounter in their careers

This volume covers various aspects of the fundamentals, synthesis, analysis, design, monitoring, and control of metals, materials, and metallurgical processes and phenomena. Topics represented include but are not limited to: • Experimental, analytical, physical, and computer modeling of physical chemistry and thermodynamics • Modeling of the transport phenomena in materials processing and metallurgical processes involving iron, steel, nonferrous metals, and composites • Second-phase particles in metals and processes and the fundamentals (experimental studies or theoretical studies) on the nucleation, growth, motion, and removal of these particles from the molten metal or reactors • Physical chemistry, thermodynamics, and kinetics for the production and refining of rare-earth metals • Control of industrial processes in the field of extraction and processing of metals and materials

This volume discusses the basic principles necessary to understand lasers, explains laser interactions with materials, and surveys the wide variety of industrial applications of the major laser types, covering in detail the operating mechanisms of carbon dioxide, Nd:YAG, and excimer lasers. It presents lasers as manufacturing tools rather than laboratory devices.

“Materials Science in Manufacturing focuses on materials science and materials processing primarily for engineering and technology students preparing for careers in manufacturing. The text also serves as a useful reference on materials science for the practitioner engaged in manufacturing as well as the beginning graduate student. Integrates theoretical understanding and current practices to provide a resource for students preparing for advanced study or career in industry. Also serves as a useful resource to the practitioner who works with diverse materials and processes, but is not a specialist in materials science. This book covers a wider range of materials and processes than is customary in the elementary materials science books. This book covers a wider range of materials and processes than is customary in the elementary materials science books. * Detailed explanations of theories, concepts, principles and practices of materials and processes of manufacturing through richly illustrated text * Includes new topics such as nanomaterials and nanomanufacturing, not covered in most similar works * Focuses on the interrelationship between Materials Science, Processing Science, and Manufacturing Technology

New chapters on bending and cleaning reflect the changes in the field since the last edition, completing the range of practical knowledge about the processes possible with lasers already familiar to users of this well-known text. Professor Steen's lively presentation is supported by a number of original cartoons by Patrick Wright and Noel Ford, which will bring a smile to your face and ease the learning process. From the reviews: "...well organized, and the text is very practical...The engineering community will find this book informative and useful." (OPTICS AND PHOTONICS NEWS, July/August 2005)

Coverage of the most recent advancements and applications in laser materials processing This book provides state-of-the-art coverage of the field of laser materials processing, from fundamentals to applications to the latest research topics. The content is divided into three succinct parts: Principles of laser engineering-an introduction to the basic concepts and characteristics of lasers, design of their components, and beam delivery Engineering background&-a review of engineering concepts needed to analyze different processes: thermal analysis and fluid flow; solidification of molten metal; and residual stresses that evolve during processes Laser materials processing-a rigorous and detailed treatment of laser materials processing and its principle applications, including laser cutting and drilling, welding, surface modification, laser forming, and rapid prototyping Each chapter includes an outline, summary, and example sets to help readers reinforce their understanding of the material. This book is designed to prepare graduate students who will be entering industry; researchers interested in initiating a research program; and practicing engineers who need to stay abreast of the latest developments in this rapidly evolving field.

The revised edition of this important reference volume presents an expanded overview of the analytical and numerical approaches employed when exploring and developing modern laser materials processing techniques. The book shows how general principles can be used to obtain insight into laser processes, whether derived from fundamental physical theory or from direct observation of experimental results. The book gives readers an understanding of the strengths and limitations of simple numerical and analytical models that can then be used as the starting-point for more elaborate models of specific practical, theoretical or commercial value. Following an introduction to the mathematical formulation of some relevant classes of physical ideas, the core of the book consists of chapters addressing key applications in detail: cutting, keyhole welding, drilling, arc and hybrid laser-arc welding, hardening, cladding and forming. The second edition includes a new a chapter on glass cutting with lasers, as employed in the display industry. A further addition is a chapter on meta-modelling, whose purpose is to construct fast, simple and reliable models based on appropriate sources of information. It then makes it easy to explore data visually and is a convenient interactive tool for scientists to improve the quality of their models and for developers when designing their processes. As in the first edition, the book ends with an updated introduction to comprehensive numerical simulation. Although the book focuses on laser interactions with materials, many of the principles and methods explored can be applied to thermal modelling in a variety of different fields and at different power levels. It is aimed principally however at academic and industrial researchers and developers in the field of laser technology.

This book focuses on advanced processing of new and emerging materials, and advanced manufacturing systems based on thermal transport and fluid flow. It examines recent areas of considerable growth in new and emerging manufacturing techniques and materials, such as fiber optics, manufacture of electronic components, polymeric and composite materials, alloys, microscale components, and new devices and applications. The book includes analysis, mathematical modeling, numerical simulation and experimental study of processes for prediction, design and optimization. It discusses the link between the characteristics of the final product and the basic transport mechanisms and provides a foundation for the study of a wide range of manufacturing processes. Focuses on new and advanced methods of manufacturing and materials processing with traditional methods described in light of the new approaches; Maximizes reader understanding of the fundamentals of how materials change, what transport processes are involved, and how these can be simulated and optimized - concepts not covered elsewhere; Introduces new materials and applications in manufacturing and summarizes traditional processing methods, such as heat treatment, extrusion, casting, injection molding, and bonding, to show how they have evolved and how they could be used for meeting the challenges that we face today.