Process Plant Machinery

Process Plant Machinery provides the mechanical, chemical or plant engineer with the information needed to choose equipment best suited for a particular process, to determine optimum efficiency, and to conduct basic troubleshooting and maintenance procedures. Process Plant Machinery is a unique single-source reference for engineers, managers and technical personnel who need to acquire an understanding of the machinery used in modern process plants: prime movers and power transmission machines; pumping equipment; gas compression machinery; and mixing, conveying, and separation equipment. Starting with an overview of each class, the book quickly leads the reader through practical applications and size considerations into profusely illustrated component descriptions. Where necessary, standard theory is expertly explained in shortcut formulas and graphs. Maintainability and vulnerability concerns are dealt with as well. Fully updated with all new equipment available Comprehensive Coverage Multi-industry relevance

“Process Plant Equipment Book is another great publication from Wiley as a reference book for final year students as well as those who will work or are working in chemical production plants and refinery...” -Associate Prof. Dr. Ramli Mat, Deputy Dean (Academic), Faculty of Chemical Engineering, Universiti Teknologi Malaysia “...give[s] readers access to both fundamental information on process plant equipment and to practical ideas, best practices and experiences of highly successful engineers from around the world... The book is illustrated throughout with numerous black & white photos and diagrams and also contains case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. An extensive list of references enables readers to explore each individual topic in greater depth...” –Stainless Steel World and Valve World, November 2012 Discover how to optimize process plant equipment, from selection to operation to troubleshooting From energy to pharmaceuticals to food, the world depends on processing plants to manufacture the products that enable people to survive and flourish. With this book as their guide, readers have the information and practical guidelines needed to select, operate, maintain, control, and troubleshoot process plant equipment so that it is efficient, cost-effective, and reliable throughout its lifetime. Following the authors' careful explanations and instructions, readers will find that they are better able to reduce downtime and unscheduled shutdowns, streamline operations, and maximize the service life of processing equipment. Process Plant Equipment: Operation, Control, and Reliability is divided into three sections: Section One: Process Equipment Operations covers such key equipment as valves, pumps, cooling towers, conveyors, and storage tanks Section Two: Process Plant Reliability sets forth a variety of tested and proven tools and methods to assess and ensure the reliability and mechanical integrity of process equipment, including failure analysis, Fitness-for-Service assessment, engineering economics for chemical processes, and process component function and performance criteria Section Three: Process Measurement, Control, and Modeling examines flow meters, process control, and process modeling and simulation Throughout the book, numerous photos and diagrams illustrate the operation and control of key process equipment. There are also case studies demonstrating how actual process plants have implemented the tools and techniques discussed in the book. At the end of each chapter, an extensive list of references enables readers to explore each individual topic in greater depth. In summary, this text offers students, process engineers, and plant managers the expertise and technical support needed to streamline and optimize the operation of process plant equipment, from its initial selection to operations to troubleshooting.

Process Plant Machinery provides the mechanical, chemical or plant engineer with the information needed to choose equipment best suited for a particular process, to determine optimum efficiency, and to conduct basic troubleshooting and maintenance procedures. Process Plant Machinery is a unique single-source reference for engineers, managers and technical personnel who need to acquire an understanding of the machinery used in modern process plants: prime movers and power transmission machines; pumping equipment; gas compression machinery; and mixing, conveying, and separation equipment. Starting with an overview of each class, the book quickly leads the reader through practical applications and size considerations into profusely illustrated component descriptions. Where necessary, standard theory is expertly explained in shortcut formulas and graphs. Maintainability and vulnerability concerns are dealt with as well. Fully updated with all new equipment available Comprehensive Coverage Multi-industry relevance

This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.

Process Equipment and Plant Design: Principles and Practices takes a holistic approach towards process design in the chemical engineering industry, dealing with the design of individual process equipment and its configuration as a complete functional system. Chapters cover typical heat and mass transfer systems and equipment included in a chemical engineering curriculum, such as heat exchangers, heat exchanger networks, evaporators, distillation, absorption, adsorption, reactors and more. The authors expand on additional topics such as industrial cooling systems, extraction, and topics on process utilities, piping and hydraulics, including instrumentation and safety basics that supplement the equipment design procedure and help to arrive at a complete plant design. The chapters are arranged in sections pertaining to heat and mass transfer processes, reacting systems, plant hydraulics and process vessels, plant auxiliaries, and engineered safety as well as a separate chapter showcasing examples of process design in complete plants. This comprehensive reference bridges the gap between industry and academia, while exploring best practices in design, including relevant theories in process design making this a valuable primer for fresh graduates and professionals working on design projects in the industry. Serves as a consolidated resource for process and plant design, including process utilities and engineered safety Bridges the gap between industry and academia by including practices in design and summarizing relevant theories Presents design solutions as a complete functional system and not merely the design of major equipment Provides design procedures as pseudo-code/flow-chart, along with practical considerations

This updated edition is an invaluable source of practical cost-effective maintenance, repair, installation, and field verification procedures for machinery engineers. It is filled with step-by-step instructions and quick-reference checklists that describe preventive and predictive maintenance for major process units such as vertical, horizontal, reciprocating, and liquid ring vacuum pumps, fans and blowers, compressors, turboexpanders, turbines, and more. Also included are sections on machinery protection, storage, lubrication, and periodic monitoring. A new section examines centrifugal pumps and explains how and why they continue to fail. More new information focuses on maintenance for aircraft derivative gas turbines. This revised edition gives special attention throughout to maintenance and repair procedures needed to ensure efficiency, performance, and long life.

The authors describe a risk-based approach to commissioning and start-up of process machinery. Techniques are provided to quantify the safety risks and risks associated with machinery failure and estimated impact on start-up schedules. Examples of defining and quantifying the risks, based on the extent of the commissioning effort as a function of criticality of the machinery are offered. Also included are numerous, directly applicable checklists.