Statistics For Process Control Engineers

The first statistics guide focussing on practical application to process control design and maintenance Statistics for Process Control Engineers is the only guide to statistics written by and for process control professionals. It takes a wholly practical approach to the subject. Statistics are applied throughout the life of a process control scheme – from assessing its economic benefit, designing inferential properties, identifying dynamic models, monitoring performance and diagnosing faults. This book addresses all of these areas and more. The book begins with an overview of various statistical applications in the field of process control, followed by discussions of data characteristics, probability functions, data presentation, sample size, significance testing and commonly used mathematical functions. It then shows how to select and fit a distribution to data, before moving on to the application of regression analysis and data reconciliation. The book is extensively illustrated throughout with line drawings, tables and equations, and features numerous worked examples. In addition, two appendices include the data used in the examples and an exhaustive catalogue of statistical distributions. The data and a simple-to-use software tool are available for download. The reader can thus reproduce all of the examples and then extend the same statistical techniques to real problems. Takes a back-to-basics approach with a focus on techniques that have immediate, practical, problem-solving applications for practicing engineers, as well as engineering students Shows how to avoid the many common errors made by the industry in applying statistics to process control Describes not only the well-known statistical distributions but also demonstrates the advantages of applying the large number that are less well-known Inspires engineers to identify new applications of statistical techniques to the design and support of control schemes Provides a deeper understanding of services and products which control engineers are often tasked with assessing This book is a valuable professional resource for engineers working in the global process industry and engineering companies, as well as students of engineering. It will be of great interest to those in the oil and gas, chemical, pulp and paper, water purification, pharmaceuticals and power generation industries, as well as for design engineers, instrument engineers and process technical support.

This book provides an introduction to statistical process control in automated manufacturing and suggests implementation strategies. It focuses on time series applications in statistical process control and explores the role of knowledge-based systems in process control.

A major tool for quality control and management, statistical process control (SPC) monitors sequential processes, such as production lines and Internet traffic, to ensure that they work stably and satisfactorily. Along with covering traditional methods, Introduction to Statistical Process Control describes many recent SPC methods that improve upon

The first statistics guide focussing on practical application to process control design and maintenance Statistics for Process Control Engineers is the only guide to statistics written by and for process control professionals. It takes a wholly practical approach to the subject. Statistics are applied throughout the life of a process control scheme – from assessing its economic benefit, designing inferential properties, identifying dynamic models, monitoring performance and diagnosing faults. This book addresses all of these areas and more. The book begins with an overview of various statistical applications in the field of process control, followed by discussions of data characteristics, probability functions, data presentation, sample size, significance testing and commonly used mathematical functions. It then shows how to select and fit a distribution to data, before moving on to the application of regression analysis and data reconciliation. The book is extensively illustrated throughout with line drawings, tables and equations, and features numerous worked examples. In addition, two appendices include the data used in the examples and an exhaustive catalogue of statistical distributions. The data and a simple-to-use software tool are available for download. The reader can thus reproduce all of the examples and then extend the same statistical techniques to real problems. Takes a back-to-basics approach with a focus on techniques that have immediate, practical, problem-solving applications for practicing engineers, as well as engineering students Shows how to avoid the many common errors made by the industry in applying statistics to process control Describes not only the well-known statistical distributions but also demonstrates the advantages of applying the large number that are less well-known Inspires engineers to identify new applications of statistical techniques to the design and support of control schemes Provides a deeper understanding of services and products which control engineers are often tasked with assessing This book is a valuable professional resource for engineers working in the global process industry and engineering companies, as well as students of engineering. It will be of great interest to those in the oil and gas, chemical, pulp and paper, water purification, pharmaceuticals and power generation industries, as well as for design engineers, instrument engineers and process technical support.

A coherent, concise and comprehensive course in the statistics needed for a modern career in chemical engineering; covers all of the concepts required for the American Fundamentals of Engineering examination. This book shows the reader how to develop and test models, design experiments and analyse data in ways easily applicable through readily available software tools like MS Excel® and MATLAB®. Generalized methods that can be applied irrespective of the tool at hand are a key feature of the text. The reader is given a detailed framework for statistical procedures covering: · data visualization; · probability; · linear and nonlinear regression; · experimental design (including factorial and fractional factorial designs); and · dynamic process identification. Main concepts are illustrated with chemical- and process-engineering-relevant examples that can also serve as the bases for checking any subsequent real implementations. Questions are provided (with solutions available for instructors) to confirm the correct use of numerical techniques, and templates for use in MS Excel and MATLAB can also be downloaded from extras.springer.com. With its integrative approach to system identification, regression and statistical theory, Statistics for Chemical and Process Engineers provides an excellent means of revision and self-study for chemical and process engineers working in experimental analysis and design in petrochemicals, ceramics, oil and gas, automotive and similar industries and invaluable instruction to advanced undergraduate and graduate students looking to begin a career in the process industries.

A coherent, concise, and comprehensive course in the statistics needed for a modern career in chemical engineering covers all of the concepts required for the American Fundamentals of Engineering Examination. Statistics for Chemical and Process Engineers (second edition) shows the reader how to develop and test models, design experiments and analyze data in ways easily applicable through readily available software tools like MS Excel® and MATLAB® and is updated for the most recent versions of both. Generalized methods that can be applied irrespective of the tool at hand are a key feature of the text, and it now contains an introduction to the use of state-space methods. The reader is given a detailed framework for statistical procedures covering: data visualization; probability; linear and nonlinear regression; experimental design (including factorial and fractional factorial designs); and dynamic process identification. Main concepts are illustrated with chemical- and process-engineering-relevant examples that can also serve as the bases for checking any subsequent real implementations. Questions are provided (with solutions available for instructors) to confirm the correct use of numerical techniques, and templates for use in MS Excel and MATLAB are also available for download. With its integrative approach to system identification, regression, and statistical theory, this book provides an excellent means of revision and self-study for chemical and process engineers working in experimental analysis and design in petrochemicals, ceramics, oil and gas, automotive and similar industries, and invaluable instruction to advanced undergraduate and graduate students looking to begin a career in the process industries.

This work presents significant advances and new methods both in statistical process control and experimental design. It addresses the management of process monitoring and experimental design, discusses the relationship between control charting and hypothesis testing, provides a new index for process capability studies, offers practical guidelines for the design of experiments, and more.

The tools and technique used in Statistical Process Control have been used around the world to monitor and measure process variation and allow real positive changes to be made. The majority of engineers and scientists have had some exposure to this important technique but in many cases this has been badly taught and they fail to see the usefulness of it properly applied. This book has been written with the authors 30 years experience in practical Statistical Process Control and is aimed squarely at practising engineers and scientists rather than statisticians and mathematicians. Practical Statistical Process Control takes a graphical approach using a software tool called Minitab. The author concentrates on each step of using the technique with explanations along the way of each decision point. Readers will find this guide both practical and useful, with copious screenshots of the software in use and clear precise explanations. The emphasis is on understanding the technique and being able to use it in real world applications. Key points: * Provides tools and techniques for practical business and process improvement. * Introduces screenshots and explanations for each step of SPC including the importance of assessing the measurement system and constructing control charts. * A worked example, using Minitab sample data with clear explanations of the variables and analyses. This book will be extremely useful to engineers and scientists who want to solve quality, process and manufacturing problems quickly and easily.