The Science And Engineering Of Cutting

The materials mechanics of the controlled separation of a body into two or more parts – cutting – using a blade or tool or other mechanical implement is a ubiquitous process in most engineering disciplines. This is the only book available devoted to the cutting of materials generally, the mechanics of which (toughness, fracture, deformation, plasticity, tearing, grating, chewing, etc.) have wide ranging implications for engineers, medics, manufacturers, and process engineers, making this text of particular interest to a wide range of engineers and specialists. * The only book to explain and unify the process and techniques of cutting in metals AND non-metals. The emphasis on biomaterials, plastics and non-metals will be of considerable interest to many, while the transfer of knowledge from non-metals fields offers important benefits to metal cutters * Comprehensive, written with this well-known author’s lightness of touch, the book will attract the attention of many readers in this underserved subject * The clarity of the text is further enhanced by detailed examples and case studies, from the grating of cheese on an industrial scale to the design of scalpels

The materials mechanics of the controlled separation of a body into two or more parts - cutting -- using a blade or tool or other mechanical implement is a ubiquitous process in most engineering disciplines, be it mechanical, civil, medical, food or process based, and a surprising number of engineers are involved in cutting and the design of cutting tools. There are a wide range of books available on the cutting of metals, but no other text is devoted to the cutting of materials generally, the mechanics of which (toughness, fracture, deformation, plasticity, tearing, grating, chewing, etc) hav.

The Science and Engineering of Cutting: The Mechanics and Processes of Separating, Scratching and Puncturing Biomaterials, Metals and Non-metals, Second Edition has been updated to include new developments in the mechanics of cutting, introducing topics such as friction modeling, oblique cutting of polymers, nano-sectioning, ultraprecision cutting, new methods for determining the fracture toughness of welds and glued joints, finite element simulations of cutting, and much more. The book also looks at new applications, such as improvements in the design of wood cutting machinery, body armor, and the employment of greater ‘slice-push’ methods in food-cutting machinery. Covers the processes and techniques of cutting in metals and non-metals Features new applications and case studies Looks afresh at nanomachining, finite element simulations, blunt tooling, and more Includes updated insight on the role of toughness in wear of solids, special measures required when cutting soft solids owing to their floppiness, the use of cutting to determine fracture toughness of very ductile polymers, and much more

A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.

Expanded and revised to include changes and additions to metal cutting theory. Covers developments in tool materials and industrial practice over the last seven years. Describes the stresses and temperatures acting on cutting tools and explains their influence on performance. Discusses tool wear which determines cutting efficiency. Details machinability and control of tool material structure and composition.

Automotive Innovation: The Science and Engineering behind Cutting-Edge Automotive Technology provides a survey of innovative automotive technologies in the auto industry. Automobiles are rapidly changing, and this text explores these trends. IC engines, transmissions, and chassis are being improved, and there are advances in digital control, manufacturing, and materials. New vehicles demonstrate improved performance, safety and efficiency factors; electric vehicles represent a green energy alternative, while sensor technologies and computer processors redefine the nature of driving. The text explores these changes, the engineering and science behind them, and directions for the future.

The book series on manufacturing processes for engineers is a reference work for scientific and industrial experts. This volume on Turning, Milling and Drilling starts from the basic principles of machining with geometrically defined cutting edges based on a common active principle. In addition, appropriate tool designs as well as the reasonable use of cutting material are presented. A detailed chapter about the machinability of the most important workpiece materials, such as steel and cast iron, light metal alloys and high temperature resistant materials imparts a broad knowledge of the interrelations between workpiece materials, cutting materials and process parameters. This book is in the RWTHedition Series as are the other four volumes of the reference work.

About the Book: This book is an attempt to consolidate the basic scientific studies in the machining area so that fundamental mechanics and other concepts related to primary machining processes could be understood. The book is essentially designed for senior undergraduate mechanical and production engineering students but practicing engineers will also find it useful for tool and product design. The topics covered include plastic deformation, chip formation, tool geometry, mechanics of orthogonal and oblique cutting, measurement of cutting force, cutting temperature, tool wear and tool life, economics of machining, grinding of metals and machining vibrations. The analyses presented have been illustrated through numerical examples. Review questions and bibliography are also included. About the Author: Dr. G.K. Lal has been associated with the Indian Institute of Technology, Kanpur for the past 34 years. He retired as a Professor of Mechanical Engineering in 2003 and had earlier held the positions of Dean (1976-80) and Deputy Director (1982-88). Before joining IIT Kanpur he had taught at the Banaras Hindu University and held research positions at the University of Sherbrooke (Canada) and the Carnegie-Mellon University (USA). He also worked as a Design Engineer with the Abitibi Paper and Power Corp. of Canada.