Metallurgical Assessment Of Spacecraft Parts Materials And Processes

A presentation of the sciences of metallurgy and metallography, demonstrating how they can be applied as an integral part of spacecraft product assurance schemes which involve quality, material and process evaluations and the selection of mechanical and component parts, this book will be utilized by engineers engaged in a wide range of industries.

This edition includes updated case studies, illustrations and failure investigations. Examples and photos include space-part production and test failures in electrical inter-connects, structural welds, and corrosion and storage induced problems.

This text demonstrates how metallurgy and metallography can be applied as an integral part of spacecraft product assurance schemes which involve quality, material and process evaluations, and the selection of mechanical and component parts. Engineering problems associated with critical spacecraft hardware and the space environment are highlighted by over 300 micrographs and fractographs. In-depth metallurgical analyses uncover shortcomings inherent in the materials or the design, or induced by incorrect processing parameters. Detailed case studies, methods of evaluation and equipment are also included in the text.

The objective of this book is to assist scientists and engineers select the ideal material or manufacturing process for particular applications; these could cover a wide range of fields, from light-weight structures to electronic hardware. The book will help in problem solving as it also presents more than 100 case studies and failure investigations from the space sector that can, by analogy, be applied to other industries. Difficult-to-find material data is included for reference. The sciences of metallic (primarily) and organic materials presented throughout the book demonstrate how they can be applied as an integral part of spacecraft product assurance schemes, which involve quality, material and processes evaluations, and the selection of mechanical and component parts. In this successor edition, which has been revised and updated, engineering problems associated with critical spacecraft hardware and the space environment are highlighted by over 500 illustrations including micrographs and fractographs. Space hardware captured by astronauts and returned to Earth from long durations in space are examined. Information detailed in the Handbook is applicable to general terrestrial applications including consumer electronics as well as high reliability systems associated with aeronautics, medical equipment and ground transportation. This Handbook is also directed to those involved in maximizing the relia bility of new materials and processes for space technology and space engineering. It will be invaluable to engineers concerned with the construction of advanced structures or mechanical and electronic sub-systems.

The lack of widespread education in space safety engineering and management has profound effects on project team effectiveness in integrating safety during design. On one side, it slows down the professional development of junior safety engineers, while on the other side it creates a sectarian attitude that isolates safety engineers from the rest of the project team. To speed up professional development, bridge the gap within the team, and prevent hampered communication and missed feedback, the entire project team needs to acquire and develop a shared culture of space safety principles and techniques.The second edition of Safety Design for Space Systems continues to address these issues with substantial updates to chapters such as battery safety, life support systems, robotic systems safety, and fire safety. This book also features new chapters on crew survivability design and nuclear space systems safety. Finally, the discussion of human rating concepts, safety-by-design principles, and safety management practices have also been revised and improved. With contributions from leading experts worldwide, this second edition represents an essential educational resource and reference tool for engineers and managers working on space projects. Provides basic multidisciplinary knowledge on space systems safety design Addresses how space safety engineering and management can be implemented in practice Includes new chapters on crew survivability design and nuclear space systems safety Fully revised and updated to reflect the latest developments in the field

Progress in space safety lies in the acceptance of safety design and engineering as an integral part of the design and implementation process for new space systems. Safety must be seen as the principle design driver of utmost importance from the outset of the design process, which is only achieved through a culture change that moves all stakeholders toward front-end loaded safety concepts. This approach entails a common understanding and mastering of basic principles of safety design for space systems at all levels of the program organisation. Fully supported by the International Association for the Advancement of Space Safety (IAASS), written by the leading figures in the industry, with frontline experience from projects ranging from the Apollo missions, Skylab, the Space Shuttle and the International Space Station, this book provides a comprehensive reference for aerospace engineers in industry. It addresses each of the key elements that impact on space systems safety, including: the space environment (natural and induced); human physiology in space; human rating factors; emergency capabilities; launch propellants and oxidizer systems; life support systems; battery and fuel cell safety; nuclear power generators (NPG) safety; habitat activities; fire protection; safety-critical software development; collision avoidance systems design; operations and on-orbit maintenance. * The only comprehensive space systems safety reference, its must-have status within space agencies and suppliers, technical and aerospace libraries is practically guaranteed * Written by the leading figures in the industry from NASA, ESA, JAXA, (et cetera), with frontline experience from projects ranging from the Apollo missions, Skylab, the Space Shuttle, small and large satellite systems, and the International Space Station. * Superb quality information for engineers, programme managers, suppliers and aerospace technologists; fully supported by the IAASS (International Association for the Advancement of Space Safety)

Over the last 50 years, great progress has been made in developing artificial fibre-reinforced composite materials, generally using filaments with microscopic diameters. A wide range of reinforcement forms, from random arrays to fully aligned, can be used for commercial applications, with the microstructure being a critical factor in realising the required properties in a material.This is the first up-to-date review of how to apply advanced microstructural characterisation techniques to fibre-reinforced composites. Each chapter is designed to offer both a stand-alone introduction to its topic and detailed referencing for follow-up research. With contributions from experts from around the world, the book will be an essential reference for materials scientists and research workers in industry and academia alike. Comprehensive and up-to-date review of the microstructural features of composites Covers a wide range of microstructure characterisation techniques

The approach of this concise but comprehensive introduction, covering all major classes of materials, is right for not just materials science students and professionals, but also for those in engineering, physics and chemistry, or other related disciplines. The characteristics of all main classes of materials, metals, polymers and ceramics, are explained with reference to real-world examples. So each class of material is described, then its properties are explained, with illustrative examples from the leading edge of application. This edition contains new material on nanomaterials and nanostructures, and includes a study of degradation and corrosion, and a presentation of the main organic composite materials. Illustrative examples include carbon fibres, the silicon crystal, metallic glasses, and diamond films. Applications explored include ultra-light aircraft, contact lenses, dental materials, single crystal blades for gas turbines, use of lasers in the automotive industry, cables for cable cars, permanent magnets and molecular electronic devices. Covers latest materials including nanomaterials and nanostructures Real-world case studies bring the theory to life and illustrate the latest in good design All major classes of materials are covered in this concise yet comprehensive volume