Some Critical Issues For Injection Molding

This book is composed of different chapters which are related to the subject of injection molding and written by leading international academic experts in the field. It contains introduction on polymer PVT measurements and two main application areas of polymer PVT data in injection molding, optimization for injection molding process, Powder Injection Molding which comprises Ceramic Injection Molding and Metal Injection Molding, ans some special techniques or applications in injection molding. It provides some clear presentation of injection molding process and equipment to direct people in plastics manufacturing to solve problems and avoid costly errors. With useful, fundamental information for knowing and optimizing the injection molding operation, the readers could gain some working knowledge of the injection molding.

This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.

Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control

Injection molding is a manufacturing process involving the injection of material into a mold for production of the final product. This book offers information regarding injection molding provided by veteran academic experts in this field from across the world. An introductory account on polymer PVT measurements and two important application areas of polymer PVT data in injection molding have been covered: Optimization for injection molding process and Powder Injection Molding, which further consists of Ceramic Injection Molding and Metal Injection Molding. Some special techniques and applications in injection molding have also been elucidated in this book. Vivid presentation of injection molding process and equipment has been provided in this book in order to direct interested readers to understand plastics manufacturing in resolving problems and errors. The aim of this book is to provide the readers with useful information about the injection molding operation and acquaint them with working knowledge on this topic.

Natural and Synthetic Waxes A compilation of all relevant information for the production and use of waxes in technical applications Waxes are among the oldest organic substances used by mankind. Before all others, beeswax is known to have played a role in human history for thousands of years. But over time, many other wax species have been detected and exploited, and prepared for different utilizations. Today, we possess knowledge of a great variety of different types of waxes. Unfortunately, there still is no broadly accepted definition of a wax: for the relatively few wax chemists, waxes are usually defined by their physico-chemical properties more than by their chemical constitution. Waxes are not uniform but oligomeric and polymeric substances, not simply describable with a chemical formula. The realm of waxes encompasses fully or partly natural, refined, partly or fully synthetic products, which can be extended by “wax-like” products which do not fulfil all definition criteria. Waxes are offered in different forms like pellets, granules, powders, or micropowders. Their number of technical applications runs into thousands. However, waxes in most cases are just adjuvants or additives, and with few exceptions like candles not known to a broader public. Only few publications over the last decades tried to present a more comprehensive overview of heir chemistry, chemical composition, their physical and analytical properties, their applications, and their sometimes astonishing history. Based on personal experience and expertise, the authors intend to present an overview on the main classes of waxes, their origin, history, future, and potential fate. Economical aspects like market size and development, ecological impacts and challenges, and regulatory issues are also addressed. Waxes are indispensable products in everyday life and in industry and technology, though mostly not even visible or distinguishable to experts. They deserve more than the role of a “poor cousin” in chemistry and technology.

Natural Fiber Textile Composite Engineering sheds light on the area of the natural fiber textile composites with new research on their applications, the material used, the methods of preparation, the different types of polymers, the selection of raw materials, the elements of design the natural fiber textile polymer composites for a particular end use, their manufacturing techniques, and finally their life cycle assessments (LCA). The volume also addresses the important issue in the materials science of how to utilize natural fibers as an enhancement to composite materials. Natural fiber-reinforced polymer composites have been proven to provide a combination of superior mechanical property, dielectric property, and environmental advantages such as renewability and biodegradability. Natural fibers, some from agricultural waste products, can replace existing metallic and plastic parts and help to alleviate the environmental problem of increasing amounts of agriculture residual. The book is divided into four sections, covering: applications of natural fiber polymer composites design of natural fiber polymer composites composite manufacturing techniques and agriculture waste manufacturing composite material testing methods The first section of the book deals with the application of textile composites in the industry and the properties of the natural fibers, providing an understanding of the history of natural fiber composites as well as an analysis of the different properties of different natural fibers. The second section goes on to explain the textile composites, their classification, different composite manufacturing techniques, and the different pretreatment methods for the natural fibers to be used in composite formation. It also analyzes the composite material design under different types of loading and the mechanism of failure of the natural fiber composite. The effect of the fiber volume fraction of different textile structures is explained. The third section of the book, on composite manufacturing techniques and agriculture waste manufacturing, concerns the natural fiber composite manufacturing techniques, agricultural waste, and the methods of their preparation to be used successfully in the composite, either in the form of fibers particles or nanoparticles. The book then considers the testing methods of the different composite components as well as the final composite materials, giving the principle of the testing standards, either distractive or nondestructive. This book attempts to fill the gap between the role of the textile engineer and the role of the designer of composites from natural fibers. It provides important information on the application of textile composites for textile engineers, materials engineers, and researchers in the area of composite materials.